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Old 09-24-2006, 09:51 AM
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Unhappy drive engage question

I have an XR drive behind my HP525, it has 160 hrs & gaffrig billet throttles.

My question is it is slow going into forward gear, meaning there is a 3-5 second wait from before it engages after I shift forward.

Going into reverse works great.
Once in gear the system works fine.

Is it the clutch in the upper gearcase going bad or do you think it is the shift cable?

I change the gear oil every 20 & there is no metallic.

Thank you for any insight.

Last edited by Mark D; 09-24-2006 at 01:14 PM.
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Old 09-24-2006, 01:01 PM
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Default Re: drive engage question

Check your shift cable linkage first.
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Old 09-25-2006, 11:31 AM
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Default Re: drive engage question

has your drive ever been rebuilt? merc made several different height cone clutches and if the wrong one was put in, it will do that.
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Old 09-25-2006, 04:23 PM
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Default Re: drive engage question

As been said shift cable likely cause. Either adjustment or worn/broken cladding between transom and drive
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Old 09-25-2006, 08:25 PM
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Default Re: drive engage question

Originally Posted by PurePower

My question is it is slow going into forward gear, meaning there is a 3-5 second wait from before it engages after I shift forward.

Going into reverse works great.
Once in gear the system works fine.
I notice the same thing on my 2006 Sunsation...525 XR combo......mine have 80 hrs when i buy it .... have you find something ???... i alway's think is normal .....
Keep me posted please
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Old 09-25-2006, 09:04 PM
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Default Re: drive engage question

Try adjusting the shift cable move the one in the slot up and the adjust the cable to give you a little more travel in forward if that doesn't fix it then put a new clutch in it.
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Old 09-26-2006, 07:58 PM
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Default Re: drive engage question

Originally Posted by fstboater
adjust the cable to give you a little more travel in forward
If i understand well........the cable not move enought ???....how the clutch can engages right ????....can you explain ???
Thank`s to take time to time to respond me
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Old 09-26-2006, 11:04 PM
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Default Re: drive engage question

Thanks for the responses guys.
The drive goes into gear fine on the hose, but in the water under the load of the prop it hesitates 5 seconds or so before engaging.
I assume that to replace the cone clutch, it would require to order up a complete upper gearcase package.

Last edited by Mark D; 09-26-2006 at 11:09 PM.
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Old 09-27-2006, 04:48 PM
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Default Re: drive engage question

Did you check the shift cable cladding between the transom and the drive? The cable pushes into forward gear and if the cladding is worn it becomes difficult or impossible get it into forward gear. If the clutch was worn it would maybe be as difficult to get it into reverse?
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Old 09-28-2006, 04:31 PM
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Default Re: drive engage question

Originally Posted by PurePower
I assume that to replace the cone clutch, it would require to order up a complete upper gearcase package.
Can you keep us posted ....on what you do to fix your problem ???.....i am very concern about this issue....my boat are right know at the entrepot ....and the next spring i will check for that for sure ....
Best Regard`s
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