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Cant get u-joint cups to go in!!

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Old 07-14-2010, 08:43 PM
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Default Cant get u-joint cups to go in!!

I got new quicksilver u-joints PN 805536A2 for this Alpha Gen II outdrive I am working on. The serial number of the drive is 1FL60835. The u-joint cups WILL not press into the yoke at all. I tried deburing the edge of the yoke and putting a little grease on the surface. The old cups fit very nicely, but the new ones will not press in at all. I checked both boxes and the part numbers on the bags and the actual joints themselves and both new u-joints are exactly the same. Could I have the wrong u-joints?
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Old 07-14-2010, 10:00 PM
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Try and mic. them and see if they are the same size. They have always gone in fairly easy on the ones I have done.
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Old 07-14-2010, 10:28 PM
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Were the boxes sealed when you bought them? If not, possible the parts guy had two different joints out for a previous customer, and put the joints back into the wrong box...

Like Audiofn said, mic the caps and the yokes to double check.
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Old 07-14-2010, 10:34 PM
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Here is something I have noticed. The original u-joints were held in with a snap ring in a groove on the outside portion of the yoke and center socket. The new u-joint uses circlips on the caps on the inside of the yoke and center socket.

Last edited by phughes69; 07-14-2010 at 10:36 PM.
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Old 07-14-2010, 10:37 PM
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I miked the caps and they are 2 different sizes. Crap!! Back to the parts store tommorow

Last edited by phughes69; 07-14-2010 at 10:48 PM.
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Old 07-15-2010, 07:17 AM
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You have the wrong U-Joint crosses
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Old 07-15-2010, 07:24 AM
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You need part # 865494A01.
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