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Boat Almost Sunk - POS Fitting!

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Old 09-22-2003, 07:55 AM
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Angry Boat Almost Sunk - POS Fitting!

25 Outlaw with 496MAGHO.

We were out cruising along yesterday on an otherwise uneventful beautiful day and after some time I started feeling what I though was some strange porpoising.
I began wondering wtf is going on. Shortly after, I glanced down and saw my bilge pump light come on. I put two and two together and thought, "Oh Chit, we're taking on water."

When we come to a stop, the engine starts sputtering. I immediately raise the hatch and to my shock, I saw my bilge filled with water. It wasn't too bad, but it was deep enough to be coming into the back seat area.

Right away, I noticed the source and it was being pumped in by the engine cooling system.

This cheap-azz, POS fitting on the bottom-side of the port exhaust manifold had literally corroded and crumbled away.

I killed the engine and the bilge pump made quick work of what was left in the bilge. Got towed in and that took like 3 hours. I was so friggin' pissed. What a way to end a weekend.

So, what the hell made this fitting eat away in less than two years. It looks like someone totally fukked up and used the wrong metal in this fitting. I looked at the starboard side also and it's about to let go, too.

Anyone else seen this?

wtf!
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Old 09-22-2003, 07:59 AM
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Nick
Merc put out a recall on those(water rails).It should be covered under Warr.

Last edited by Dixie Doug; 09-22-2003 at 08:12 AM.
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Old 09-22-2003, 08:17 AM
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wow, I'm surprised you didn't burn up an exhaust hose. If yours uses them.

Roby
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Old 09-22-2003, 08:31 AM
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Originally posted by robyw1
wow, I'm surprised you didn't burn up an exhaust hose. If yours uses them.

Roby
It was pretty damned hot! I have blisters to prove it.

This whole situation took place in like a minute. There's a lot of water pumping through there. Luckily, the exhaust looks fine.
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Old 09-22-2003, 08:33 AM
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Originally posted by Dixie Doug
Nick
Merc put out a recall on those(water rails).It should be covered under Warr.
Thanks Doug. Do you happen to know the number or where this may be referenced.

I have NOT received any recall nocices about this.
(unlike the first two, which I did get)
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Old 09-22-2003, 08:44 AM
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Originally posted by Baja Daze
Thanks Doug. Do you happen to know the number or where this may be referenced.

I have NOT received any recall nocices about this.
(unlike the first two, which I did get)
bulletin #2002-04 water rail drain cap replacement.

We got the whole rail assembly and replaced them on Chucks Formula.

Last edited by Dixie Doug; 09-22-2003 at 08:50 AM.
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Old 09-22-2003, 10:06 AM
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Thanks a million, Doug. I'm looking into it.
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Old 09-22-2003, 01:50 PM
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How can u tell if your 496 needs this done.. Mines 2002 Mag?
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Old 09-22-2003, 02:03 PM
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MAG S/N 0M025000-0M095324
MAG HO S/N 0M025000-0M095324
MIE 8.1 I/B 0M025000-0M027860
" " HO I/B " "
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