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Old 07-31-2004, 01:54 PM
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Default Gil exhaust

I just got done putting a new set of heads on my stbd motor and was about to put the exhaust back on and noticed some pitting and corrosion in the #8 hole in the exhaust manifold. Pressure tested it and sure enough water was entering the exhaust flow about 1 inch from where the manifold meets the head. So the question is, can this be welded to get me through the season? I think no but I'm not always right. I figure I might as well replace them now. Does anyone know if the IMCO powerflow has the same dimentions as the Gil? The tricky part is I have custom Stainless Marine dry tailpipes that exit the transom higher than stock so I need to keep the tailpipes. Or if anyone knows of a good set of Gil small block manifolds, any info would be appriciated.
Thanks
Dave
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Old 08-01-2004, 02:35 AM
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Default Re: Gil exhaust

To use the tailpipes, you will have to use Gil manifolds. All brands have different bolt patterns. As far as welding???? Maybe, but its definately just a band aid.
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Old 08-01-2004, 07:41 AM
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Default Re: Gil exhaust

I had an exterior hole on a set that I bought. I had it welded and refinished. It looks and performs perfect. I would call Gil, I've heard they will repair them. Or maybe they can give you a tip on how to make the best repair.
Some Gils have a freeze plug type plug on the outside. It sounds like your hole is right behind that plug. For a complete repair the plug may have to be removed and welded from the inside as well.
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Old 08-01-2004, 04:59 PM
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Default Re: Gil exhaust

Thanks guys, I will call Gil on monday. I didn't think of the freeze plug thing. If I can't get them fixed or find a set (they don't advertise them to be sold as new anymore) maybe I'll get custom dry CMI's made, that way I can really piss off the old folks.
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Old 08-01-2004, 05:00 PM
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Default Re: Gil exhaust

I'm just kidding about intentionally pissing people off.
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Old 08-02-2004, 10:25 AM
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Default Re: Gil exhaust

Are the shorty headers available for small blocks?
 
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