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454 Closed cooling to 496 exhaust manifolds

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Old 03-07-2017, 05:35 PM
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Default 454 Closed cooling to 496 exhaust manifolds

I have a 87 454 mercruiser with closed cooling system I want to change over to the 496 exhaust manifolds and risers , but not sure exactly how to plumb the cooling hoses. Has anyone done this swap before I know its been done with the raw water cooling, I may be over thinking this but I just want to make sure I get it correct.. Thanks Jamie

Last edited by jamie 10017; 03-07-2017 at 07:11 PM.
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Old 03-09-2017, 07:45 PM
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Anyone ??
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Old 03-10-2017, 08:07 AM
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Ayuh,.... What BBC exhaust manifolds are you callin' 496 manifolds,..??
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Old 03-10-2017, 09:09 AM
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Your manifolds now are in the closed loop?
The water supply that cools the closed loop should just run out through the manifolds

Last edited by class6; 03-10-2017 at 09:11 AM.
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Old 03-10-2017, 09:13 AM
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Bondo , they are the mercruiser 496 ho manifolds]
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Old 03-10-2017, 12:50 PM
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Need a picture of your current thermostat housing. It can be done.

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Old 03-10-2017, 01:15 PM
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http://www.crowleymarine.com/parts/2...q=22-862210A01

This is what I used in the bottom of the 496 manifolds.

https://www.wholesalemarine.com/ther...FQERaQodPwMLvw

This is what my thermostat housing looks like.

Last edited by BGIII; 03-10-2017 at 01:17 PM.
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Old 03-10-2017, 01:56 PM
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Originally Posted by jamie 10017
I have a 87 454 mercruiser with closed cooling system I want to change over to the 496 exhaust manifolds and risers , but not sure exactly how to plumb the cooling hoses. Has anyone done this swap before I know its been done with the raw water cooling, I may be over thinking this but I just want to make sure I get it correct.. Thanks Jamie
The manifolds and risers are not used as part of the closed cooling system, they get raw water. Next you cannot use that thermostat housing with closed cooling. This is a 496 cooling but note raw water goes in the bottom and comes out the top.

[ATTACH=CONFIG]565449[/ATTACH]

This is my guess of what you want to do. Would need different manifolds

[ATTACH=CONFIG]565450[/ATTACH]
Attached Thumbnails 454 Closed cooling to 496 exhaust manifolds-slide2.jpg   454 Closed cooling to 496 exhaust manifolds-slide3.jpg  
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Old 03-10-2017, 02:45 PM
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You don't need to use both inlets on the bottom of the 496 manifold. Use the one that points forward and plug the bottom. or change the unit to a 90* fitting
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Old 03-10-2017, 02:55 PM
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Ayuh,... 'n Hopefully the H/E is big enough to include the manifolds,...
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