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Question on 525 EFIs with over 250 hours

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Old 07-29-2016, 09:00 AM
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Originally Posted by HyFive578
I had a rocker explode at 200 hours sending needle bearings everywhere. Cost me a new long block.
Out of curiosity how did the needle bearings take out the long block? Get into the lifter bores or something?
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Old 07-29-2016, 11:09 AM
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Just went thru complete rebuilds on 2003 525's with 460+ and 470+ hrs, never been apart. My builder found 1 broken piston ring, both cam's had damage/gauling, at least one head gasket (another problem area on early 525's I believe) about gone and 3 out of 4 headers with cracks.
That seems to agree with full rebuilds at the 500 hr mark.
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Old 07-29-2016, 11:18 AM
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.......and this is my second 525 boat, love these motors as mentioned by others.
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Old 07-29-2016, 01:20 PM
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Originally Posted by HyFive578
I don't think a full valve job is warranted unless there is a reason. ie: do a leakdown test and see what your results are. When you change the springs, you should also change the valve seals so you can inspect the guides (from the top at least).
Agreed, I was thinking the same thing. Thanks!
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Old 07-29-2016, 02:54 PM
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Originally Posted by Wasted Income
Out of curiosity how did the needle bearings take out the long block? Get into the lifter bores or something?
Got into the lifter valley and pan. Tore up the crankshaft, camshaft and bearings. This engine had been rebuilt previously (prior to my ownership) and when we tore it down, we discovered that the crank had already been turned once before so that was out of the question, that it had mismatched pistons with wrist pins that had been superheated to get them in and bunch of other stuff that made my engine builder say...."I'm not touching that thing"... so it became more cost effective to replace the long block. Point still, that a rocker blowing up can do significant damage.
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Old 07-29-2016, 03:10 PM
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Originally Posted by HyFive578
Point still, that a rocker blowing up can do significant damage.
Thanks for the info. I'd always heard that, but didn't know the reason why.
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Old 08-05-2016, 10:30 AM
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For the guys that have whipplized these motors, how dramatically does that change the maintenance intervals?
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