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If your wiring is too small of gauge, alot of the current is used up making heat in the wire from resistance. If you have heavy-gauge wiring from the current source, through the switch and to the motor, you'll be OK. You'll just need to find out where your bad connection is and replace it. Most likely you'll find that it's 12 or 14 ga the whole way and the switch has either small spade or screw terminals. All this puts big resistance into the circuit. The only way to fix this is larger wire. Finding a switch that will handle the amperage at 12vdc is the real trick. That's why the relays.
If you install relays, use this Hella part number- HL87417. It's waterproof and has an integral mounting tab.
Last edited by Chris Sunkin; 06-09-2008 at 01:17 PM.
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