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The easiest way to accomplish this is to get the shaft with the keyway and use the "automotive pulleys". I believe that the 2.85" splined pulleys are the smallest that were made by non-merc sources. I would think twice about spinning that little blower too hard, if it self destructs then you will have a whole new set of problems. I run a 2.85" upper and a 7" lower and I see a little over 6 psi boost (below the chiller) at WOT which is about 5000 rpms with my current prop. I'm good with that for now.
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