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Old 08-04-2009, 01:07 PM
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Default 502mpi engine noise

The saga continues with my mild build 502 mpi. It now has 8 hrs on it since rebuild. I now have the moisture in the breathers fixed with the new tail pipes, and the crankcase ventilation fixed with proper breathers and routing. The motor runs good, and is strong. I have a couple of minor oil leaks i'm trying to search for, but they are elluding me.

The noise that is concerning me is what i would call a knock, but not sure the sound. It really does not sound like a tick for lifter noise, but i do not have trained ears for an engine. I only hear it after a hard long wot run and the oil temp is up at 220-230. If i raise the hatch at idle, i hear it. I only hear it at idle, never when the rpm's are up. If i raise the throttle slightly from idle, it get's faint as well. I'm not sure if it's a lifter or not. If i shut down for awhile and restart say a 1/2 hour later, I don't hear it, or it's very faint. When the engine is cold, warm, I don't hear it.

I know i can hear the same sort of sound on my truck at idle, the boat is a little more pronounced. The engine builder wants to recheck my lifter preload. Said he goes 3/4 turn from 0 lash, and wants to put it at 1 to 1 1/4. Says the last couple of years of crane lifters needed more preload for some reason before they went out of business. He doesn't think it's rod bearing otherwise it would be doing it all the time. . . .

I plan on isolating the internal tip flappers tomorrow by keeping them full open and taking the boat for a test ride, but i don't think those are it. They are full rubber coated, no metal exposed.

Any ideas??

Last edited by cloudmaster_321; 08-04-2009 at 01:22 PM.
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Old 08-04-2009, 01:22 PM
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Not to get you off topic, but can you describe your issue with water/moisture in the breathers? I have the same problem and am curious to what the problem and the fix was, thanks!
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Old 08-05-2009, 01:28 AM
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moisture in the breathers can be caused by either not running a hot enough oil temp, allowing the heat to burn off condensation in the oil, i.e. more than 212*F oil temp, or from a leaking intake gasket, blown head gasket, or bad reversion from a big cam.
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Old 08-05-2009, 07:31 AM
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Default knock

do you have silent choise exhaust?sometimes the check valve will make noise.
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Old 08-05-2009, 09:11 AM
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Originally Posted by cloudmaster_321
The saga continues with my mild build 502 mpi. It now has 8 hrs on it since rebuild. I now have the moisture in the breathers fixed with the new tail pipes, and the crankcase ventilation fixed with proper breathers and routing. The motor runs good, and is strong. I have a couple of minor oil leaks i'm trying to search for, but they are elluding me.

The noise that is concerning me is what i would call a knock, but not sure the sound. It really does not sound like a tick for lifter noise, but i do not have trained ears for an engine. I only hear it after a hard long wot run and the oil temp is up at 220-230. If i raise the hatch at idle, i hear it. I only hear it at idle, never when the rpm's are up. If i raise the throttle slightly from idle, it get's faint as well. I'm not sure if it's a lifter or not. If i shut down for awhile and restart say a 1/2 hour later, I don't hear it, or it's very faint. When the engine is cold, warm, I don't hear it.

I know i can hear the same sort of sound on my truck at idle, the boat is a little more pronounced. The engine builder wants to recheck my lifter preload. Said he goes 3/4 turn from 0 lash, and wants to put it at 1 to 1 1/4. Says the last couple of years of crane lifters needed more preload for some reason before they went out of business. He doesn't think it's rod bearing otherwise it would be doing it all the time. . . .

I plan on isolating the internal tip flappers tomorrow by keeping them full open and taking the boat for a test ride, but i don't think those are it. They are full rubber coated, no metal exposed.

Any ideas??
I have been following your project. Glad to see you got your exhaust straitend out. Sounds like a lifter adjustment issue or a berring. If you were running with bad oil from the reversion issue you may have damaged something. When I had my problems with reversion I spun a berring and broke a crank in two. All of my berrings had scoring and severe wear. Cut your oil filter open and examine the oil. If you see shinny metal that is not good. You can also get a oil annalisis. Good luck, keep us updated.
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Old 08-05-2009, 12:03 PM
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Originally Posted by jeffswav
I have been following your project. Glad to see you got your exhaust straitend out. Sounds like a lifter adjustment issue or a berring. If you were running with bad oil from the reversion issue you may have damaged something. When I had my problems with reversion I spun a berring and broke a crank in two. All of my berrings had scoring and severe wear. Cut your oil filter open and examine the oil. If you see shinny metal that is not good. You can also get a oil annalisis. Good luck, keep us updated.
I've been doing alot of research on the bearing knock. I do not believe that is what i have. From the bearing knocks i have heard, it happens all the time, doesn't matter if it's hot, cold, whatnot. I started mine up on the hose last night, water temp up to 160. Could get the oil temp to 150. I could hear some lefter chatter, and i could hear a knock from drive turning, and i could hear the exhuast mufflers rappin and making different noises. Didn't matter if i put it to 800 rpm's, 1500 rpm's, or revved it. It sounded like a good running engine. I do hear the back lifter making a little bit more chatter than the rest. It may need an adjustment. As far as the knocking noise, i've been told that i'm listening too hard......... who knows, i know i'm paranoid at this point...... I sure hope it isn't a bearing........

Last edited by cloudmaster_321; 08-05-2009 at 12:38 PM.
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Old 08-05-2009, 12:05 PM
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Originally Posted by jeffswav
I have been following your project. Glad to see you got your exhaust straitend out. Sounds like a lifter adjustment issue or a berring. If you were running with bad oil from the reversion issue you may have damaged something. When I had my problems with reversion I spun a berring and broke a crank in two. All of my berrings had scoring and severe wear. Cut your oil filter open and examine the oil. If you see shinny metal that is not good. You can also get a oil annalisis. Good luck, keep us updated.
Oil was always clean by the way. Only moisture in the breathers, not the oil pan. I only had one hour of run time on it before i noticed it. After i changed the exhaust, i changed the oil before running it again.
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Old 08-05-2009, 12:41 PM
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I would at least take it easy on it till you know for sure. If somthing blows it does a lot less damage at lower RPM than WOT. Hopfully you caught the reversion problem before any damage was done. I ran mine several hours after replacing the cam, I then noticed the low oil pressure, that was too late. I changed the oil and the pressure went up but then then the next trip out it blew.
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Old 08-05-2009, 01:53 PM
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Originally Posted by jeffswav
I would at least take it easy on it till you know for sure. If somthing blows it does a lot less damage at lower RPM than WOT. Hopfully you caught the reversion problem before any damage was done. I ran mine several hours after replacing the cam, I then noticed the low oil pressure, that was too late. I changed the oil and the pressure went up but then then the next trip out it blew.
I'll be running it this weekend, and i'll keep my ears open. Next week it is going back to the engine guy, and he wants to recheck and adjust lifter preload.
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