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Does the 502 415hp have Cast Internals?

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Does the 502 415hp have Cast Internals?

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Old 10-15-2009, 09:31 AM
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Default Does the 502 415hp have Cast Internals?

I have searched the internet and can not find my answer. I found a pair of new ‘Base 502 415HP’ engines at a reasonable price. (Actually everyone that sells them are pretty close in price)

I am trying to decide to build a pair of 496’s or buy crate. I am leaning to building, because I can put forged everything in and some nice heads for the same price.
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Old 10-15-2009, 09:35 AM
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I can tell you from experience all 502 mercruisers come from the factory with forged crank, rods, and pistons, if its from an aftermarket rebuilder who knows what they will use
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Old 10-15-2009, 10:14 AM
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their all forged! Eagle engines has new 502 415 hp for 5600.00
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Old 10-15-2009, 10:44 AM
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call victoy marine. He has brand new from merc ones on the shelf with tins for a fair price.

He advertises here on the board.

Yes, they are all forged internals.
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Old 10-15-2009, 12:15 PM
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Looks like I will have to do some more research then

Why does it only make 415hp
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Old 10-15-2009, 12:18 PM
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Originally Posted by 1BIGJIM
Looks like I will have to do some more research then

Why does it only make 415hp
That is the way the mpi is set up from the factory. The original carbed 503 was only 385 I think.

The exhaust on a factory 502mpi is very restrictive. That is all the power you are going to get out of it.

If you upgrade to a nice header, then there is no reason you can't do a cam swap, and a few other things and get around 550-600HP out of those engines.

A compresion increase wouldn't hurt those things either.

If you want a recipie for a nice 525hp 496, I just built 2 of them and they dynoed very well.
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Old 10-16-2009, 09:28 PM
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Originally Posted by 1BIGJIM
Looks like I will have to do some more research then

Why does it only make 415hp
Just a reminder Merc rates them at 415HP @prop shaft. Motor itself puts out more than that.
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Old 10-18-2009, 05:09 PM
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Originally Posted by jeff1000man
That is the way the mpi is set up from the factory. The original carbed 503 was only 385 I think.

The exhaust on a factory 502mpi is very restrictive. That is all the power you are going to get out of it.

If you upgrade to a nice header, then there is no reason you can't do a cam swap, and a few other things and get around 550-600HP out of those engines.

A compresion increase wouldn't hurt those things either.

If you want a recipie for a nice 525hp 496, I just built 2 of them and they dynoed very well.
How about those 496 recipe's!! Weighing options of building 496's or 468's from 454 mags.
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Old 10-18-2009, 07:39 PM
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My 502,415 HORSE block was junk i am going with a dart 540 and header and new cam shaft but i am told i am limited on horse power because of 502 MPI.
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Old 10-18-2009, 09:23 PM
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Originally Posted by rlong
My 502,415 HORSE block was junk i am going with a dart 540 and header and new cam shaft but i am told i am limited on horse power because of 502 MPI.
How much HP do you want? The 502 Mag MPI can make 550 easy HP.
I have a friend who did a 502 in a 272 & it runs really well. Close to 70 if not 70 I think.
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