Hey Timicun,
What kind of cam and what compression ratio are you running ? If I can broom my boat this spring I will start on another 540 for whatever new boat I end up with. I plan on supercharging and also want to make around 850hp.
Your like 13.5 to 1 CR with those numbers. Alltitude can change this but that is way to much CR for pump gas. I think I would build as big a cubic inch motor you can and then keep the boost low. Thats how engine builders make the big HP numbers and advertize running on 87 octane. What everyou do I would invest in some pyrometer gauges and knock sensors. Might save you some broken parts down the road. 850hp from a 540 does not need that much boost as the other posts have stated. As long as you have a set of good flowing heads.