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If it's any help, I have a 32' Active Thunder (V-hull) with a pair of naturally aspirated 540's that make about 680hp @5500rpm with XR drives. To date, I only have about 65 hours on the drives. Last year I removed them from the boat and disassembled them for inspection and found that the pinion gears were going away on them with only 50 hours on them at the time. Rumor has it that Merc had installed improperly treated pinion gears in their drives at the time. We have installed new pinion gears from Merc and have 15 hours on them since then and no problems----but then I haven't taken my drives apart to inspect them again yet either. I think the faulty heat treat pinion gear from Merc is over with now---just a bad run of gears I guess.
I bought my drives in the fall of 2000. I have always changed the drive lube within every 20 hours or so. I also have the Simreck Halo drive showers to keep them cool. Keeping the drive lube changed within 20 hours and using drive showers are very important for the life of the drive. Keep the drives COOL with showers and the drive lube CLEAN should be top priority. Also, no hole shots and throttle back on re-entries.
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Thank God for the U.S. Marines!
Hey, I'm still learning! ;)
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