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Re: Fiberglass expert advice needed!!
check the integrity of the remaining laminate: blisters? delaminaton? signs of osmosis? cracks?
grind off all compromised material with a coarse disc in an angle grinder (be careful not to remove too much or get too deep but be radical, what has to be done has to be done), be sure to extend to an area where the gelcoat is still intact.
repair with epoxy (better adhesion and water esistance than polyester) and reinforce the first coat with a patch of light weave fibreglass (80 grams per square meter for example, sorry i can only do metric...) that is a bit larger than your cleaned area.
if you had to grind down deeper here and there which may give a very uneven surface, make a putty from epoxy and chopped fibers to level the surface before applying the glass or you will have an undesirably high resin content and probably blisters. also, epoxy with chopped fibers is clear or in whatever color you give it; ready made putties often have unfortunate colors which may be hard to cover with a thin gelcoat (be it epoxy or polyester).
there are pigments available to color also epoxy to match your gelcoat.
let the epoxy cure for at least 24 hours (depends on the product) or it may be hard to sand.
check the rest of the boat for spider cracks in the gelcoat, anyway, even in areas where you wouldnt suspect them (everywhere).
good luck
peter
austria
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