CCD,
First, the materials you are suggesting are cost prohibative.
Second, these new designs do not "require" the new material, it is thought (marketed) that the prop will withstand the loads better. I haven't seen data of extensive testing either way to support that.
The design could be done with standard 15-5 SS as used in other propellers. In fact, the Labbing process creates thinner and more accurate thicknesses than can be produced in this new design in a production arena. The point is, the Enertia and Fury give you a thinner prop for a smaller price tag. Heat treating will harden standar 15-5 or 17-4 stainless (like the props you guys race) but other costs are incurred. These props are mainline stock offerings. Remember, marketing is involved here.
I was still at Merc when the X7 material was being developed. The initial thought process was a stronger material to prevent the cracking we were experiencing. We learned a old production process we were using was to blame as much as the material. X7 was developed anyways and is stronger than the standard 15-5 so, market that way and create designs that may improve performance. Designs that replicate Labbing to a extent in a production process.
It's a great thing! I know you will see more of it.
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