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-   -   Tools list for impeller change on 525 EFI (https://www.offshoreonly.com/forums/do-yourself-boating-budget/314404-tools-list-impeller-change-525-efi.html)

Pwraddr 07-02-2014 08:24 AM

It looks like it can be done, however tough to replace the small seal and then line up the wear plate and bolt holes and impeller.

thirdchildhood 07-02-2014 09:10 AM

Easier to pull the pump. You will want to change the fuel pump lube too because gas always gets in there.

Sydwayz 07-02-2014 09:31 AM


Originally Posted by HyFive578 (Post 4147056)
Thanks pwraddr. That is helpful.. I would still like to know if it can be done without removing the pump from the engine ?? ie: just unbolt the plastic housing, replace the impeller and rebolt the plastic housing.

It can be done, and I imagine on your center and/or engine(s), you do not have much clearance to pull things off the motor forward. You really do want to remove the whole pump. You would be forced to bend two very stiff hoses (intake & discharge) to remove them from the back of the pump housing, and they are on plastic barbs. You will likely crack one or both of the plastic barbs while trying to attempt this. It's in your best interest to pull the whole pump/pulley assembly forward to remove it.

HyFive578 07-02-2014 05:53 PM


Originally Posted by Sydwayz (Post 4147101)
It can be done, and I imagine on your center and/or engine(s), you do not have much clearance to pull things off the motor forward. You really do want to remove the whole pump. You would be forced to bend two very stiff hoses (intake & discharge) to remove them from the back of the pump housing, and they are on plastic barbs. You will likely crack one or both of the plastic barbs while trying to attempt this. It's in your best interest to pull the whole pump/pulley assembly forward to remove it.

Got to it, this afternoon. Removing the hoses was a piece of cake. I wound up leaving the pump on the engine but I did loosen the tension on the serpentine belt and that gave me enough wiggle room to disassemble and reassemble everything without a problem. Tested out on the water today and all good.. Very easy to do..

thirdchildhood 07-02-2014 06:05 PM


Originally Posted by HyFive578 (Post 4147383)
Got to it, this afternoon. Removing the hoses was a piece of cake. I wound up leaving the pump on the engine but I did loosen the tension on the serpentine belt and that gave me enough wiggle room to disassemble and reassemble everything without a problem. Tested out on the water today and all good.. Very easy to do..

The lube reservoir is most likely full of gasoline. Changing the oil is part of the job.

Pwraddr 07-02-2014 09:00 PM


Originally Posted by thirdchildhood (Post 4147390)
The lube reservoir is most likely full of gasoline. Changing the oil is part of the job.

Very true, both mine were full.

Also, if you take all 5 bolts out to change the impeller, the pump is off the bracket / motor. Unsure then how it was done with removing.

HyFive578 07-02-2014 09:33 PM


Originally Posted by Pwraddr (Post 4147481)
Very true, both mine were full.

Also, if you take all 5 bolts out to change the impeller, the pump is off the bracket / motor. Unsure then how it was done with removing.

Pump was left dangling but held in place by the belt. I just loosened the belt to re-assemble. I took the fill screw off the lube reservoir and there was oil in there, not gas, so I left alone. My pumps were all redone at the beginning of the season. My starboard water pressure gauge has been jumping around a lot and I also noticed some inconsistent water flow out of the exhaust. Thought it might be a bad impeller. Engine temps have been fine but changed the impeller just in case..

HyFive578 07-04-2014 09:16 AM

I think I'm going to do the other pumps now.. But this time, I will heed your advice and remove the pumps entirely so I can change the lube. What do you guys use to plug the fuel lines?

thirdchildhood 07-04-2014 09:49 AM


Originally Posted by HyFive578 (Post 4148156)
I think I'm going to do the other pumps now.. But this time, I will heed your advice and remove the pumps entirely so I can change the lube. What do you guys use to plug the fuel lines?

Mine is rubber and I stick a tapered punch in it.

stimleck 07-15-2014 08:54 PM

guys I have easy access to the back of my pump to change the impeller, is there any reason I should still remove the entire pump to do it?



Originally Posted by HyFive578 (Post 4148156)
I think I'm going to do the other pumps now.. But this time, I will heed your advice and remove the pumps entirely so I can change the lube. What do you guys use to plug the fuel lines?



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