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-   -   Oil Pan Plug Threads - Mercruiser Cast Aluminum (https://www.offshoreonly.com/forums/do-yourself-boating-budget/359601-oil-pan-plug-threads-mercruiser-cast-aluminum.html)

sailtexas186548 03-16-2019 03:55 PM

Oil Pan Plug Threads - Mercruiser Cast Aluminum
 
I bought some engines with Mercruiser Cast Aluminum oil pans (stock on a 454, 7 quart I think?), and one of the drains plugs was leaking. I pulled it and It appears to be a 3/8" NPT pipe plug. Everything online says it should be a 1/2-20 thread with a sealing washer...

Anybody know? Pretty hard to get down that low in the boat with a thread pitch gauge.

- Alex

F-2 Speedy 03-16-2019 03:59 PM

depending on the year, some are metric thread

sailtexas186548 03-16-2019 04:03 PM

METRIC tapered threads? because the plug that was in it, which threads in very nicely, is 3/8 NPT. I dont want to put sealant on this thing, tighten it down, and strip the pan.

sailtexas186548 03-16-2019 04:07 PM

According to old OSO posts, its either 12mmx1.75 (too small) or 1/2"x20 (again too small)

So do I just have bastard pans or were the early pans (these are 1984 I think) tapered thread plugs?

F-2 Speedy 03-16-2019 04:13 PM

take the bastard plug to a local hardware store and see what the thread pitch is.......put some flex seal on it and go have a beer.....:ernaehrung004:

sailtexas186548 03-16-2019 04:39 PM

the plug is 3/8 NPT I measured it. flex seal lol it would work but it ain’t righttt

ill go stand on my head and see if I can get a better look at the pan

underpsi68 03-16-2019 05:29 PM

I doubt it is a npt. Should be thread with a sealing washer. Are the threads stripped? The plug you have sounds like a plug they use on stripped threads found in the help section.

1960brookwood 03-16-2019 06:02 PM

Since age is not kind to us I keep an inspection camera similar to this in my roller cabinet.

https://www.homedepot.com/p/General-...600A/205748240

liberator221 03-16-2019 07:22 PM

I have never seen an oil pan with pipe or tapered threads. Are there grooves cut length ways on the drain plug? If so it’s one of those repaire plugs for a jacked up pan

sailtexas186548 03-16-2019 09:25 PM

The plug is the same on both engines/pans, it is a hollow core plug if that makes sense, with an 11/16” hex head.

I am 100% certain it is a 3/8” NPT tapered thread plug, threads in nicely but goes all the way until the hex head hits the pan, so probably was forced into a straight thread hole as a “fix” in the past.

I have both pans draining overnight so I can really clean the pan threads up and see if someone tapped the pans to NPT or just jammed these plugs in. There is a flat area that looks like it was for a plug with sealing washer originally. Really gonna suck if I have to pull these engines to fix these stupid plugs.


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