Oil Pan Plug Threads - Mercruiser Cast Aluminum
#1
Registered
Thread Starter
Oil Pan Plug Threads - Mercruiser Cast Aluminum
I bought some engines with Mercruiser Cast Aluminum oil pans (stock on a 454, 7 quart I think?), and one of the drains plugs was leaking. I pulled it and It appears to be a 3/8" NPT pipe plug. Everything online says it should be a 1/2-20 thread with a sealing washer...
Anybody know? Pretty hard to get down that low in the boat with a thread pitch gauge.
- Alex
Anybody know? Pretty hard to get down that low in the boat with a thread pitch gauge.
- Alex
#2
Platinum Member
Platinum Member
iTrader: (6)
depending on the year, some are metric thread
#3
Registered
Thread Starter
METRIC tapered threads? because the plug that was in it, which threads in very nicely, is 3/8 NPT. I dont want to put sealant on this thing, tighten it down, and strip the pan.
#4
Registered
Thread Starter
According to old OSO posts, its either 12mmx1.75 (too small) or 1/2"x20 (again too small)
So do I just have bastard pans or were the early pans (these are 1984 I think) tapered thread plugs?
So do I just have bastard pans or were the early pans (these are 1984 I think) tapered thread plugs?
#5
Platinum Member
Platinum Member
iTrader: (6)
take the bastard plug to a local hardware store and see what the thread pitch is.......put some flex seal on it and go have a beer.....
#6
Registered
Thread Starter
the plug is 3/8 NPT I measured it. flex seal lol it would work but it ain’t righttt
ill go stand on my head and see if I can get a better look at the pan
ill go stand on my head and see if I can get a better look at the pan
#7
Registered
I doubt it is a npt. Should be thread with a sealing washer. Are the threads stripped? The plug you have sounds like a plug they use on stripped threads found in the help section.
#8
Registered
Since age is not kind to us I keep an inspection camera similar to this in my roller cabinet.
https://www.homedepot.com/p/General-...600A/205748240
https://www.homedepot.com/p/General-...600A/205748240
#9
Registered
I have never seen an oil pan with pipe or tapered threads. Are there grooves cut length ways on the drain plug? If so it’s one of those repaire plugs for a jacked up pan
#10
Registered
Thread Starter
The plug is the same on both engines/pans, it is a hollow core plug if that makes sense, with an 11/16” hex head.
I am 100% certain it is a 3/8” NPT tapered thread plug, threads in nicely but goes all the way until the hex head hits the pan, so probably was forced into a straight thread hole as a “fix” in the past.
I have both pans draining overnight so I can really clean the pan threads up and see if someone tapped the pans to NPT or just jammed these plugs in. There is a flat area that looks like it was for a plug with sealing washer originally. Really gonna suck if I have to pull these engines to fix these stupid plugs.
I am 100% certain it is a 3/8” NPT tapered thread plug, threads in nicely but goes all the way until the hex head hits the pan, so probably was forced into a straight thread hole as a “fix” in the past.
I have both pans draining overnight so I can really clean the pan threads up and see if someone tapped the pans to NPT or just jammed these plugs in. There is a flat area that looks like it was for a plug with sealing washer originally. Really gonna suck if I have to pull these engines to fix these stupid plugs.