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-   -   Pistons and coatings (https://www.offshoreonly.com/forums/do-yourself-boating-budget/381196-pistons-coatings.html)

articfriends 12-12-2023 01:04 PM

https://cimg8.ibsrv.net/gimg/www.off...3b8089d2df.jpg
https://cimg9.ibsrv.net/gimg/www.off...930da68a85.jpg
here's 16 pistons I took out of recent 540 rebuilds, they were slapping ike a screen door in a hurricane im.sure! I never did identify wtf they are but tiny skirts, short pins, super lighweight.

Twin O/B Sonic 12-12-2023 04:28 PM

Crazy!



Originally Posted by articfriends (Post 4886726)
https://cimg8.ibsrv.net/gimg/www.off...3b8089d2df.jpg
https://cimg9.ibsrv.net/gimg/www.off...930da68a85.jpg
here's 16 pistons I took out of recent 540 rebuilds, they were slapping ike a screen door in a hurricane im.sure! I never did identify wtf they are but tiny skirts, short pins, super lighweight.


sutphen 30 12-12-2023 06:38 PM

a little black rustoleum paint and those pistons are as good as new.lol

BillK 12-13-2023 05:45 AM


Originally Posted by articfriends (Post 4886726)
here's 16 pistons I took out of recent 540 rebuilds, they were slapping like a screen door in a hurricane im.sure! I never did identify wtf they are but tiny skirts, short pins, super lightweight.

Whats interesting on those is that the bottom of the skirt looks fine ? I would think that if they were loose and rocking that the bottom of the skirt would take the most beating ? Strange.

articfriends 12-13-2023 06:31 AM


Originally Posted by BillK (Post 4886756)
Whats interesting on those is that the bottom of the skirt looks fine ? I would think that if they were loose and rocking that the bottom of the skirt would take the most beating ? Strange.

This was a more convoluted story, these had the coating from factory stripped off and were RECOATED very poorly by a engine shop in Virginia. They were also then put in a block at about .008 to .010 along with bad machine work and assembly. The coating came off of them and went thru the oil system nearest I could tell as both cranks were torched too.

Tartilla 12-13-2023 10:50 PM


Originally Posted by Twin O/B Sonic (Post 4886626)
I have noticed the very short skirts lately too.

Mostly in car drag apps, and when I see them in the Offshore market I always wonder.

In the photo above, of the one w/the worn skirts, there is near no skirt bellow the bottom of the wrist pin!

All the skirt support is above the pin and that is where there is already increased clearance designed in for thermal expansion.

Add to this the variable of combust chamber design, piston dome design and plug location.

As in, how much of the combustion process is actually side loading the piston from the start?

And w/little to no skirt support bellow the pin to counter the above…….

The short skirts would make me nervous, especially in highly loaded, high torque scenarios.

I bet there is an Engine Masters episode on this????

If not, should be.

Short skirts often make men nervous.

Having the skirt terminate so high to the wrist pin means less leverage and more force on the bore rock at the clearance.

articfriends 12-14-2023 05:16 AM


Originally Posted by BillK (Post 4886756)
Whats interesting on those is that the bottom of the skirt looks fine ? I would think that if they were loose and rocking that the bottom of the skirt would take the most beating ? Strange.

Back to those pics of the pistons with middle coating missing, before the engines came to me they were rebuilt poorly several times. from what I read from his rebuild paperwork he had, they had to much bore clearance from scuffing/rocking 2 rebuilds ago in under a 100 hrs and were stripped and recoated at the machine shop in a attempt to tighten them back up vs buy new and rebore over. When I took them apart that coat was peeling off, they clearly did NOT properly do it as I have had coating done that worked fine

BillK 12-14-2023 05:50 AM


Originally Posted by articfriends (Post 4886757)
This was a more convoluted story, these had the coating from factory stripped off and were RECOATED very poorly by a engine shop in Virginia. They were also then put in a block at about .008 to .010 along with bad machine work and assembly. The coating came off of them and went thru the oil system nearest I could tell as both cranks were torched too.

That makes more sense. Personally I am not a fan of having pistons coated to tighten up clearances. I know quite a few shops swear by it but I feel it is just a bandaid. If the pistons are that loose you either need new pistons or the block needs boring or both.

Tahoe540 12-15-2023 08:28 AM

I ended up getting a custom set of Ross pistons, to get me 10.5:1. Went with a 4.600 bore because lack of ring pack choices at 4.580.

The pin is below the oil ring groove and has a .043 .043 3mm total seal ring pack (file fit). Now just have to wait 8 weeks LOL

articfriends 12-16-2023 04:49 AM


Originally Posted by BillK (Post 4886806)
That makes more sense. Personally I am not a fan of having pistons coated to tighten up clearances. I know quite a few shops swear by it but I feel it is just a bandaid. If the pistons are that loose you either need new pistons or the block needs boring or both.

I have a local guy doing coating now (component coatings) . I have had pistons coated to fix bore clearance issues BUT not on street or marine applications, typically drag race and mud boggers. I call those rebuilds "10 hour rebuilds", a hill billys going to go out , smoke a bunch of weed, get drunk AF then hold his "mudder" acrossed the pit at wot for 30 seconds 2 or 4 times then park it. When it gets wet he'll go ahead and hold it on rev limiter in anger trying to "clear it out". So heavy coating a 4.623 dia piston thats going back in a bore that measures 4.634/ 4.635 after cleanup honing will get these guys thru 10 more weekends of "bogging" vs a new block or custom pistons but NOT a good long term fix!


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