Offshoreonly.com - XR ITS Rebuild Step by Step

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John the Drive Man

08-15-2007 06:02 PM

XR ITS Rebuild Step by Step

3 Attachment(s)

155 Making sure housings are clean
156 Installing shims
157 Installing race cup pinion

John the Drive Man

08-15-2007 06:03 PM

3 Attachment(s)

158 Installing race cup prop shaft
159 Same
160 Same

John the Drive Man

08-15-2007 06:04 PM

3 Attachment(s)

161 Installing pinion needle bearings
163 Needle bearings installed
164 Placement of pinion gear

John the Drive Man

08-15-2007 06:06 PM

3 Attachment(s)

165 Placement of pinion gear
166 Preparing pinion shaft for installation
167 Same

John the Drive Man

08-15-2007 06:08 PM

3 Attachment(s)

168 Installing pinion shaft
169 Installing pinion Screw
170 Gear and pinion location

John the Drive Man

08-15-2007 06:09 PM

3 Attachment(s)

171 Certificates: Certified MerCruiser Master Techician
173 Installing Pinion shims
174 Same

John the Drive Man

08-15-2007 06:11 PM

3 Attachment(s)

175 Installed retainer plate
176 Same
177 Same

John the Drive Man

08-15-2007 06:12 PM

3 Attachment(s)

178 Installing pre-load shims
179 Same
180 Torque-ing pre-load plate

John the Drive Man

08-15-2007 06:13 PM

3 Attachment(s)

181 Installing forward bearing cup
182 Pinion gauging tool installed
183Checking Pinion Height

John the Drive Man

08-15-2007 06:15 PM

3 Attachment(s)

184 Checking Pinion Height
185 Pinion and gear in proper location
190 Installing prop shaft

John the Drive Man

08-15-2007 06:19 PM

3 Attachment(s)

191 Installing prop shaft
192 Insert on prop shaft to protect seals
193 Same

John the Drive Man

08-15-2007 06:20 PM

3 Attachment(s)

194 Installing carrier
195 Positioning carrier
196 Placing tab washer

John the Drive Man

08-15-2007 06:22 PM

3 Attachment(s)

197 Shows tab washer
198 Ready to install carrier nut
199 same

John the Drive Man

08-15-2007 06:24 PM

3 Attachment(s)

200 Installing nut
201 Same
202 Same

John the Drive Man

08-15-2007 06:25 PM

3 Attachment(s)

203 Tightening nut
204 Setting prop shaft load
205 Checking

John the Drive Man

08-15-2007 06:27 PM

3 Attachment(s)

206 Locking nut with tab
207 removing set-up adapter plate
208 Same

John the Drive Man

08-15-2007 06:29 PM

3 Attachment(s)

209 Plate removed
210 Installing O rings
211 Same

John the Drive Man

08-15-2007 06:34 PM

3 Attachment(s)

212 Installing O rings
214 Installing upper housing
215 Same

John the Drive Man

08-15-2007 06:35 PM

3 Attachment(s)

216 Installing mounting hardware
217 Placing of thrust washer
218 Same

John the Drive Man

08-15-2007 06:37 PM

3 Attachment(s)

219 Pre-lubing thrust bearings
220 Installing shift shaft seal
221 Pictures of parts for upper housing

John the Drive Man

08-15-2007 06:38 PM

3 Attachment(s)

222 Installing Shifter linkage
223 Pre- assembly of gears and clutch assembly
224 Same

John the Drive Man

08-15-2007 06:39 PM

2 Attachment(s)

225 Marking timing marks in gears
226 Assembling clutch and gear assembly

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