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Strip Poker 388 01-20-2006 08:38 AM

The Worlds Most Powerfull Engine 2 stroke Diesel
 
1 Attachment(s)
The Wartsila-Sulzer RTA96-C turbocharged two-stroke diesel engine is the most powerful and most efficient prime-mover in the world today. The Aioi Works of Japan's Diesel United, Ltd built the first engines and is where some of these pictures were taken.

It is available in 6 through 14 cylinder versions, all are inline engines. These engines were designed primarily for very large container ships. Ship owners like a single engine/single propeller design and the new generation of larger container ships needed a bigger engine to propel them.

The cylinder bore is just under 38" and the stroke is just over 98". Each cylinder displaces 111,143 cubic inches (1820 liters) and produces 7780 horsepower. Total displacement comes out to 1,556,002 cubic inches (25,480 liters) for the fourteen cylinder version.

Some facts on the 14 cylinder version:


Total engine weight:
2300 tons (The crankshaft alone weighs 300 tons.)


Length:
89 feet


Height:
44 feet


Maximum power:
108,920 hp at 102 rpm


Maximum torque:
5,608,312 lb/ft at 102rpm


Fuel consumption at maximum power is 0.278 lbs per hp per hour (Brake Specific Fuel Consumption). Fuel consumption at maximum economy is 0.260 lbs/hp/hour. At maximum economy the engine exceeds 50% thermal efficiency. That is, more than 50% of the energy in the fuel in converted to motion.
For comparison, most automotive and small aircraft engines have BSFC figures in the 0.40-0.60 lbs/hp/hr range and 25-30% thermal efficiency range.

Even at it's most efficient power setting, the big 14 consumes 1,660 gallons of heavy fuel oil per hour.


A cross section of the RTA96C
The internals of this engine are a bit different than most automotive engines.
The top of the connecting rod is not attached directly to the piston. The top of the connecting rod attaches to a "crosshead" which rides in guide channels. A long piston rod then connects the crosshead to the piston.
I assume this is done so the the sideways forces produced by the connecting rod are absorbed by the crosshead and not by the piston. Those sideways forces are what makes the cylinders in an auto engine get oval-shaped over time.

Strip Poker 388 01-20-2006 08:40 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
2 Attachment(s)
JC Perf needs helmets like that putting his bearings in :evilb:


Installing the "thin-shell" bearings. Crank & rod journals are 38" in diameter and 16" wide:


The crank sitting in the block (also known as a "gondola-style" bedplate). This is a 10 cylinder version.
Note the steps by each crank throw that lead down into the crankcase:

rjcardinal 01-20-2006 08:41 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
Cool! :cool:

Strip Poker 388 01-20-2006 08:42 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
2 Attachment(s)
Pistons and rods
The "spikes" on the piston rods are hollow tubes that go into the holes you can see on the bottom of the pistons (left picture) and inject oil into the inside of the piston which keeps the top of the piston from overheating. Some high-performance auto engines have a similar feature where an oil squirter nozzle squirts oil onto the bottom of the piston.

Strip Poker 388 01-20-2006 08:43 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
1 Attachment(s)
The cylinder deck (10 cylinder version). Cylinder liners are die-cast ductile cast iron. Look at the size of those head studs!:

Strip Poker 388 01-20-2006 08:43 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
1 Attachment(s)
The first completed 12 cylinder engine:

Semper Fi 01-20-2006 09:02 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
WOW! I wonder what the pricetag is on that sucker :D

outriggers 01-20-2006 09:05 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
Rob, Being 2-cycle,I wonder if its like the Detroit's? Intake ports with exhaust valves and a blower for scavenging. Doug

flash32118 01-20-2006 09:39 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
When i saw 2 stroke i thought Detroit myself

madbouyz 01-20-2006 10:12 AM

Re: The Worlds Most Powerfull Engine 2 stroke Diesel
 
[QUOTE=Strip Poker 388]

Maximum torque:
5,608,312 lb/ft at 102rpm




Guess I'm gonna have to upgrade to a BMAX or XR :D


(what a monster.. wonder how long it takes to make one from scratch)


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