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1997 454 Mag alternator upgrade

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Old 09-19-2015, 06:33 AM
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The pulleys on the GM type alternators are interchangable, so just buy one and switch your pulley. If you have the mando now, they sell the pulleys also, just buy the one you need and swap. Takes a good glove to hold the fan still and an impact.
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Old 09-20-2015, 12:26 PM
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I upgrage my 34 amp motorola's to the 105 amp cs10 style. Got them from DB Electric for $57.00 shipped with a one year warranty.
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Old 04-16-2016, 01:33 PM
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What's required to go from 3 wire to single? Got a '96 7.4LX MPI here.
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Old 04-16-2016, 04:19 PM
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Check in with me for anyone who wants to for another source of an alternator upgrades. Most likely will have these on hand very soon.

www.wakespeed.com.

and already a dealer for

www.balmar.net

Last edited by BUP; 04-16-2016 at 04:22 PM.
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Old 04-19-2016, 08:33 PM
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Ive got a mando alternator on my 97 502 motor. Part # is 817119-2. It actually had 5 wires hooked up to it. I labled all the wires so i could put it back together with out messing anything up. Is it worth it to go to a one wire set up? Where is the best place to find a replacement? Ive seen prices from $75-300 so not sure and only wanna do this once. You need to be a midget contorionist to get this thing on/off.
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Old 04-20-2016, 05:14 AM
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You can find wiring diagrams of the differant alternators doing a search and clicking images, but figured I'd share this one as it shows most OEM alternators used in the marine world,

Click for larger image: http://www.ebasicpower.com/charge/im...atorwiring.jpg

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Old 04-20-2016, 10:56 AM
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So am i better off going to the one wire set up? Will it bolt up just like the mando? All i would do is hook up the main wire and the ground? Looks like i would need to put a larger wire for the main? Still confused why i had 5 wires from it? One was a push wire that went to the stud that shows its not used.
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Old 04-20-2016, 11:11 AM
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I used the "Delco Style, Fits Mercruiser & OMC" shown above. It is a direct wire-for wire bolt in replacement for the Mando on my 7.4 (ie, the "Late Mando Style" above). If you get one that has a higher amp rating, yeas you will need to increase the main wire AND the ground. Don't rely on the case & bolts to ground it, increase the ground wire also. I had an old ground wire break and it fried the alt.
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Old 04-22-2016, 02:01 PM
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Ordered the replacement from db yesterday. Says it will be dilvered today

Forgot to mention when i pulled the old alternator off i found 3 of the case bolts missing. The case was pretty loose. That could be the whole problem but for $70 id rather just put a new one back on. After some searching i found 2 of the bolts in the bilge. Never did find the third.

Last edited by cabin fever; 04-22-2016 at 02:05 PM.
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Old 04-26-2016, 08:41 AM
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Originally Posted by apollard
I used the "Delco Style, Fits Mercruiser & OMC" shown above. It is a direct wire-for wire bolt in replacement for the Mando on my 7.4 (ie, the "Late Mando Style" above). If you get one that has a higher amp rating, yeas you will need to increase the main wire AND the ground. Don't rely on the case & bolts to ground it, increase the ground wire also. I had an old ground wire break and it fried the alt.
What is the benefit of the Delco you swapped in over the Mando?
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