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-   -   Welding a cracked outboard bracket. (https://www.offshoreonly.com/forums/general-q/282442-welding-cracked-outboard-bracket.html)

showtime83 08-08-2012 10:10 PM

Welding a cracked outboard bracket.
 
I have a some cracks at the outsides of my bracket, twin 225 optis. Will it be OK to tig weld these small cracks to finish out the season before buying and installing a new bracket, they are only about a inch long, one crack on each side of bracket, and just barley bigger than a hairline crack, enough to slowly leak water in it. Biggest concern would be the electronics getting fried while welding it with the engines on it. Anyway to prevent that? Thanks

Shag555 08-08-2012 10:34 PM

Take it to a reputable shop that repairs aluminum for the bulk of their business. You're probably gonna have to tear it apart to keep heat from burning up what is attached. A good welder will repair it well enough that you don't need to buy new (unless heat treated).

FIXX 08-09-2012 01:08 AM

fresh water yes salt water mmmm maybe but good luck..

showtime83 08-09-2012 05:35 AM


Originally Posted by mrfixxall (Post 3749662)
fresh water yes salt water mmmm maybe but good luck..

The boat has seen salt water, lived its first half of its life in the salt.

weldcrane 08-09-2012 06:50 PM

fixall is correct if it has been for any amount of time salt will get in there and do a good job of eating the aluinum

sbslinde 08-10-2012 07:51 AM

Unplug the electronics and ground as close to the weld area as possible.

mcollinstn 08-10-2012 10:07 AM

If the cracks were present in saltwater, the area will need to be ground out to fresh aluminum and welded up. This is because the exposed aluminum will be a form of aluminum oxide which does not weld properly.

Not difficult to do, but don't let them just weld over it.

MC

showtime83 08-10-2012 05:35 PM

Cracks became present after the boat went to fresh water, the cracked area was not there when I bought it. But I will never know the real story, it may have had fresh paint covering it? Biggest concern is the electronics on the optis when we start welding it.

mcollinstn 08-13-2012 10:38 AM

I wouldn't fret too much about the electronics.
Aluminum welding, though, DOES involve high frequency current induced into the arc.

Disconnect the battery cables, clamp the positive and negative cables together, and turn the ignition keys on. Turn the breakers OFF to all accessory panels and such.

You've now got a path for spurious high frequency millivolt currents to "sink" and cannot build up in the circuits.

MC


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