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-   -   454 rebuild with blower... Pistons and clearances. (https://www.offshoreonly.com/forums/general-q/321923-454-rebuild-blower-pistons-clearances.html)

airjunky 01-24-2015 10:51 PM

Maybe srp can get you some pistons a skosh more than your old ones were and you can take em to the weight you need and get your final hone and clearance specs on the same call if they have a ring package # to match

airjunky 01-24-2015 10:59 PM

Ill be a monkeys uncle if someone actually rolls into this thread and says "yea , i put a 250 on a 454 with big brodix aluminums , blower cam found the best balance at x boost with y upper anz z lower pulley " nah prob not lol .might have to spool it to make 5 pounds , but with those heads and a good exhaust , it will be a good 5 pounds and it should still start to come alive by 2500 or so

TomZ 01-24-2015 11:02 PM

Agreed!

SFOcean 01-25-2015 02:20 AM

Anyone need an 8-71? Just remembered I have a Blower Shop polished cast case in excellent shape. Same one as link. $1,300 + shipping. It was replaced with a 14, don't really need the 8 anymore.
http://www.theblowershop.com/store/8...hed-p-420.html

MILD THUNDER 01-25-2015 06:46 AM


Originally Posted by airjunky (Post 4255621)
Ill be a monkeys uncle if someone actually rolls into this thread and says "yea , i put a 250 on a 454 with big brodix aluminums , blower cam found the best balance at x boost with y upper anz z lower pulley " nah prob not lol .might have to spool it to make 5 pounds , but with those heads and a good exhaust , it will be a good 5 pounds and it should still start to come alive by 2500 or so

I B&M 250's on my .030 over 454s. Driven at 80% overdrive with the 5.4" bottom and 3'' top. Made about 6-7psi. Dart 308 aluminum rectangles, 236/245 .629/.630 114lsa hyd roller, stellings headers. Never dynoed it, but it ran really good.

I will say I felt the engine was a little stronger in the low rpm with the 250, than it is with the 420 blower. Going to the 420 blower 7% under, at 6lbs, it woke up big time over 5k rpm.

The 177s I had on these engines, were ran at 2.15:1 ratio, or 115% overdrive. They made a tick under 5psi at that ratio. The 250's were at 1.80:1, or 80% overdrive, which netted around 6.5psi. At 1.63:1, or 63% over, the 250s made just under 5psi. The 420's at 7% under, make 6psi.

So, at 5500RPM engine speed

177 blower = 11,825RPM tad under 5psi

250 blower = 9900RPM 6psi

420 blower = 5115RPM 6psi

Payton 01-25-2015 07:56 AM


Originally Posted by MILD THUNDER (Post 4255404)
Mark, as BS aside, I am excited as heck for you, to get these engines in the boat. We know what it ran with the 420 combos, and I think you are gonna be extremely happy with these two new engines in your boat. You did an excellent job on last years interior makeover, and now you're gonna have some sweet engines to push that boat to speeds it's never been to. You did it right. You didnt cut corners, trying to reuse old pistons, rods, half azz machine work, reusing old heads, and what not. You spent some coin, but I feel you did it right. It makes life much easier for the guy doing the assembling and what not, dealing with someone who's willing to take the steps needed. I've seen way to many guys want to cut corners, and not only does it make life hard for the builder, it usually comes back to bite everyone in the azz.

I would like to come down with Mike to help dial it in on the maiden voyage if thats cool with you guys.

Thanks Joe, I am great with that.

hogie roll 01-25-2015 09:13 AM


Originally Posted by ealesh33 (Post 4255049)
The correction factor is to simulate that the conditions are X everytime, and there are a couple different formuals that can be used, one of these formulas your dyno uses to take current conditions and make adjustments to the output to simulate the X conditions. I never mentioned changing the correction factor, nor does my guy try and hit numbers at all. My point was a good dyno operator can minipulate the machine to make damn near any number you want. You can also do a quick blast while the motor is cooled down, but the oil is still hot to make more power on that pull. Ny guys dyno is known to be on the conservative side.

Ill give you a good example, and this is an example that Bob gave me the other day. He spoke of a builder that his dyno is very conservative, on any given day you could put a motor on it, and then take to another dyno and run it and the motor would make 30-40hp less on his dyno then the other, its just the way its set up. And in reality the "number doesn't matter, the dyno is a tool to tune, make sure there aren't any issues with the motor, and also to find where peak power is.

A good question is in order to make 691hp 667ft lbs with this set up, what do you think this motor is making NA to get those numbers?

If it was with 4psi, then 543hp is a good estimate.

MILD THUNDER 01-25-2015 09:16 AM

HP per lb of boost has several variables. Temperature in the manifold, parasitic loss from the blower, and so on.

On a build like this, you can have a procharger making 4psi, a Whipple making 4psi, a roots making 4psi, and have very different numbers at the flywheel.

hogie roll 01-25-2015 09:19 AM


Originally Posted by ealesh33 (Post 4255128)
I don't have all the answers, not even close, but i figured you would have some more answers then you do, as I thought you were an engine builder? i may be thinking of someone else but I thought I read you have been building motors for 30 years? I don't build engines, I know a little about a little but, but like I said I'm not a builder. What kind of builds have you done with 454's and what kind of power did they make? Is this the first 454 with a blower or 177 you have done in 30 years? I'm here for the same reason you said you were, I'm looking for data.

I mean if you take some figures into play like each 1 lb of boost equals 25hp, that's kind of a blanket round statement but it's also referring more so to a bigger blower then a 177. Also have to take heat into effect, and with a 7" bottom pulley to 3.25" blower pulley you are spinning the blower 12,923rpms, From general reading the 177 is a 13,000 max rom blower, but I can't say how factual that is, and if I recall correctly i think it was Joe that posted that somewhere. On a stock 525sc that blower spins roughly 11,200 rpms makes 5-5.5psi of boost and adds roughly 120-125 hp to the 420 merc platform which kinda supports or is pretty close to that 25hp per 1psi of boost theory. Now there comes a point where the blower is starting to generate more and more heat and I'm sure that hp per boost starts to fall off, that's just a theory though. so if we use that figure 25hp per 1psi of boost and I think tthat's a little generous for this blower spinning at that rpm, at 4.2psi of boost would equate to a 105hp. Based on that thinking then without the blower the motor is capable of roughly 586hp NA. I am very curious how close that estimate is honestly, as I don't have real data to back that up. I'm sure there may be some variables that I may not be considering

Your theory is bunk. The amount of hp 1psi adds will be proportional to what the naturally aspirated HP is. 1psi will add 6.8% more power. On a 420hp engine that adds 28.6hp minus the power it took to spin the blower.

On a 700hp NA engine, 1psi would add 47.6hp minus the power the blower takes to be spun.

hogie roll 01-25-2015 09:32 AM


Originally Posted by MILD THUNDER (Post 4255720)
HP per lb of boost has several variables. Temperature in the manifold, parasitic loss from the blower, and so on.

On a build like this, you can have a procharger making 4psi, a Whipple making 4psi, a roots making 4psi, and have very different numbers at the flywheel.

Blower efficiency and IAT are the only variables.

There's no way around the fact that 14.7psi of boost will make exactly 2x the power with all else being equal.

MILD THUNDER 01-25-2015 09:42 AM

Adiabatic efficiency and parasitic losses are two different things of course

ramos45 01-25-2015 09:53 AM

Joe - you mentioned earlier the risk with small blower and small intake. I'm about to take the plunge into two 177 blowers. My cam is 227/233, 613in/ 598ex on a 114 Lsa. Oh and brodix aluminum heads right at 9.0:1. Would running these blowers at under 5psi be off concern?

Not trying to hijack, just one question.

MILD THUNDER 01-25-2015 10:54 AM


Originally Posted by ramos45 (Post 4255742)
Joe - you mentioned earlier the risk with small blower and small intake. I'm about to take the plunge into two 177 blowers. My cam is 227/233, 613in/ 598ex on a 114 Lsa. Oh and brodix aluminum heads right at 9.0:1. Would running these blowers at under 5psi be off concern?

Not trying to hijack, just one question.

Replied to your text.

airjunky 01-25-2015 11:28 AM

Gotta go visit my nephew the monkey now lol .sounds like tom is going to be happy with his combo .boat should pop on plane nicely even with the big heads and his female passengers will still be able to sprawl out on the engine hatch.

TomZ 01-25-2015 11:30 AM


Originally Posted by airjunky (Post 4255797)
....and his female passengers will still be able to sprawl out on the engine hatch.

Gotta stick to the priorities!! ;)

MILD THUNDER 01-25-2015 12:32 PM

Now just gotta be careful with the bravo drives !

TomZ 01-27-2015 08:40 PM

Picked up my pistons this evening fellow OSO'er f_inscreennamen. They are in excellent shape and spear to have very little runtime. I'm very please with the fact that I don't have to go the route of boring the cylinders just to get a set of workable pistons. It was looking that way!

Time to buy some springs and valves and retainers, and get to finishing the heads (anyone know of a 1.625 valvespring that would work with a 525efi cam?).

hogie roll 01-28-2015 10:57 AM


Originally Posted by MILD THUNDER (Post 4255737)
Adiabatic efficiency and parasitic losses are two different things of course

Adiabatic efficiency indicates how much of the blowers hp input is turned into heat. So when I say IAT that's what I'm implying yes.

Budman II 01-29-2015 10:38 AM


Originally Posted by ealesh33 (Post 4254609)
The differences in my build vs your build are as follows

Bore - 4.280
Compression - 8.68:1
Cam isn't done yet but Bob ran some numbers by me that it would be - 654/63? lift, 231-235 duration on a 112LSA
Heads - 265 oval port with CNC chambers

As far as the intake goes I have a rectangular intake as well, not even sure there is an oval port intake for this as I haven't looked. I was told it won't make any noticeable difference in my particular application by 2 sources, but was told what we can do if I am concerned with it.

FWIW, I was told that it was less than ideal to run a rectangular port intake with the "roval" ports on the 265's. I was a bit disappointed with this because I had a very nice Merlin single plane with the brass water passages that I had wanted to run. Ended up with a Dart oval port single plane. Optimal combo with these heads would be an oval port intake that is port matched to the intake port contours. You can get the correct intake gaskets from your Chevy dealer - they are the same ones that they run on their aluminum Edelbrock head engines - think the ZZ502 runs them.

Also, I think there is a GM Performance Products dual plane intake that has the correct port shape, but it is expensive. If you want single plane, an oval port that is port matched is your only option, as far as I know.

ealesh33 01-29-2015 10:52 AM


Originally Posted by Budman II (Post 4257736)
FWIW, I was told that it was less than ideal to run a rectangular port intake with the "roval" ports on the 265's. I was a bit disappointed with this because I had a very nice Merlin single plane with the brass water passages that I had wanted to run. Ended up with a Dart oval port single plane. Optimal combo with these heads would be an oval port intake that is port matched to the intake port contours. You can get the correct intake gaskets from your Chevy dealer - they are the same ones that they run on their aluminum Edelbrock head engines - think the ZZ502 runs them.

Also, I think there is a GM Performance Products dual plane intake that has the correct port shape, but it is expensive. If you want single plane, an oval port that is port matched is your only option, as far as I know.

I have A 177 weiand blower, your traditional intakes won't work. I haven't looked very hard for intakes as I was told by my builder that the difference between the 2 would be negligible and I wouldn't notice it.

airjunky 01-29-2015 10:12 PM

Havent seen one either . Or an explamation why the bbf super cobra jet intake works so well on the std port heads .or if my 088' with 2.25 intakes are going to work as good as tom's heads.do the 525 heads have the same exhaust valve p/n as the std 502 mag?

airjunky 01-29-2015 10:15 PM

Definetly havent seen a blower on a set of gmpp crate 502 aluminums or eddys aluminum ovals . Not sayin its never been done

HaxbySpeed 01-29-2015 10:58 PM

Holley/weiand makes one. It's pretty $$ though, and probably not worth anything for what you're doing. I used one years ago on a 525sc with eddy marine heads.

MILD THUNDER 01-30-2015 06:05 AM

http://www.summitracing.com/oh/parts...1win/overview/

ealesh33 01-30-2015 08:01 AM

Good to know thanks Mild. I didn't really look for one once I was told that it wouldn't matter.

ealesh33 01-30-2015 08:05 AM


Originally Posted by HaxbySpeed (Post 4258058)
Holley/weiand makes one. It's pretty $$ though, and probably not worth anything for what you're doing. I used one years ago on a 525sc with eddy marine heads.

Have you used a square port intake on oval port heads before as well? If so did you notice a difference in the port mismatch? I was told we could weld the intake and head match it, but it would have little to no effect, and I would never notice it. A guy posted earlier in this thread that the square port intake actually did better then the oval on oval heads, not taking it as the gospel for sure, but with the amount of info I have it would be a waste of $680 unless my intake needed replaced.

MILD THUNDER 01-30-2015 08:09 AM

They are not cheap manifolds that's for sure. I know many have ran rectangle port intakes on oval port heads and it works. However I've never seen any data on if switching it for a port matched intake is worth power.

I have a slight mismatch from my rect intakes to rect heads as the ports are slightly different shape. It drives me nuts knowing its like that lol. Sooner or later I plan to pull them and do a nice port match. I wouldn't be able to sleep knowing I have a big rectangle port intake on an oval port head.

Have you seen any hard data that "it doesn't matter" for your application ?

Budman II 01-30-2015 09:14 AM


Originally Posted by ealesh33 (Post 4257742)
I have A 177 weiand blower, your traditional intakes won't work. I haven't looked very hard for intakes as I was told by my builder and Bob that I won't see a difference in my application, but I haven't seen an oval port intake that accepts my blower

Sorry, had it in my mind for some reason that it was a procharger type setup instead of a roots style. Yeah, not a lot of options for oval port intakes for roots blowers.

Budman II 01-30-2015 09:17 AM


Originally Posted by MILD THUNDER (Post 4258127)
They are not cheap manifolds that's for sure. I know many have ran rectangle port intakes on oval port heads and it works. However I've never seen any data on if switching it for a port matched intake is worth power.

I have a slight mismatch from my rect intakes to rect heads as the ports are slightly different shape. It drives me nuts knowing its like that lol. Sooner or later I plan to pull them and do a nice port match. I wouldn't be able to sleep knowing I have a big rectangle port intake on an oval port head.

Have you seen any hard data that "it doesn't matter" for your application ?

I just remember being told by several high profile builders that it would be a waste for me to run a great flowing head like my AFR 265's with a huge intake port mismatch. So I went the other way and ran an oval port intake on my "rovals".

ealesh33 01-30-2015 11:41 AM


Originally Posted by MILD THUNDER (Post 4258127)
They are not cheap manifolds that's for sure. I know many have ran rectangle port intakes on oval port heads and it works. However I've never seen any data on if switching it for a port matched intake is worth power.

I have a slight mismatch from my rect intakes to rect heads as the ports are slightly different shape. It drives me nuts knowing its like that lol. Sooner or later I plan to pull them and do a nice port match. I wouldn't be able to sleep knowing I have a big rectangle port intake on an oval port head.

Have you seen any hard data that "it doesn't matter" for your application ?

Well every aspect counts for sure, but the question is what is measurable between the 2 in terms of gains or losses. For that question I have no data determining that, but from what I am hearing is that its pretty small. Its easy enough to modify the square port intake to match, but the question is, is it worth spending $680 for an oval intake, or the time and money to modify the square port. Lets compare cost to gains, is it worth spending $680 for 5-10hp? For me that answer would be no at this point with the budget, with a "open wallet" my answer would be yes its worth it, and I would buy the oval port intake. Now if we are talking 25-30hp gain that changes the answer for me to yes. However this is something that can be changed in the boat at anytime, and I would venture to say that it could be an easy swap with no other changes necessary besides maybe my tstat housing and/or adapter as the location is different on my merc intake vs the automotive/street intake.

HaxbySpeed 01-30-2015 11:48 AM


Originally Posted by ealesh33 (Post 4258252)
is it worth spending $680 for an oval intake, or the time and money to modify the square port.

No.

MILD THUNDER 01-30-2015 12:00 PM

I agree. Esp as I have no data to show the difference between the two on an oval port head with a blower.

Another interesting thought would be whether you would have been better suited with the small rectangle head and your intake from a cost and possible performance perspective.

I could be way off, but I've always been schooled that there is more to flowing air than just the area between the intake valve and the intake flange of the head. The runner shape and size plays a role, from the carb/thorttle body to the head flange as well. I would think you would not want air flow to be hitting a dam and tumbling thru the port. But that may be a question for someone who has tested these theories and whether or not they beared fruit. Or like you said, whether or not its enough to matter. I personally think we spend the time worrying about 2 degrees of cam duration , .600 vs .630 lift , .025 in pushrod lengths,, and. 2 tenths of a point of compression on our builds , so why would we just say "screw it, the port match sucks, but let's run it".

ealesh33 01-30-2015 12:05 PM


Originally Posted by HaxbySpeed (Post 4258262)
No.

Thank you, that is the response I got from my builder as well, but I am never opposed to revisiting a topic like this, specially if data suggests something different then the original decision was based on. Now down the road if I actually need to replace my intake due to corrosion or whatever other reason, that would be a good time to grab an oval port one, and port match I would say.

ealesh33 01-30-2015 12:22 PM


Originally Posted by MILD THUNDER (Post 4258269)
I agree. Esp as I have no data to show the difference between the two on an oval port head with a blower.

Another interesting thought would be whether you would have been better suited with the small rectangle head and your intake from a cost and possible performance perspective.

I could be way off, but I've always been schooled that there is more to flowing air than just the area between the intake valve and the intake flange of the head. The runner shape and size plays a role, from the carb/thorttle body to the head flange as well. I would think you would not want air flow to be hitting a dam and tumbling thru the port. But that may be a question for someone who has tested these theories and whether or not they beared fruit. Or like you said, whether or not its enough to matter. I personally think we spend the time worrying about 2 degrees of cam duration , .600 vs .630 lift , .025 in pushrod lengths,, and. 2 tenths of a point of compression on our builds , so why would we just say "screw it, the port match sucks, but let's run it".

Well I don't think we are saying screw it the port match sucks, just run it. Its more of a budget thing, and where the money should go within that budget. Would you rather spend $680 on an oval port intake or a set of morel lifters? Where is the money better spent when it comes to budget, and that answer to me is pretty clear, specially on something that is said to have very little effect on the end result.

MILD THUNDER 01-30-2015 12:55 PM


Originally Posted by ealesh33 (Post 4258277)
Well I don't think we are saying screw it the port match sucks, just run it. Its more of a budget thing, and where the money should go within that budget. Would you rather spend $680 on an oval port intake or a set of morel lifters? Where is the money better spent when it comes to budget, and that answer to me is pretty clear, specially on something that is said to have very little effect on the end result.

Understood. That's why mike and I leaned towards the 305 AFR as the engines had the 177 rectangle intakes. Maybe the 265s and port mismatch would have been the better way to go. We'll never know.

But in your case the smaller chamber helps you out with those dished pistons . that's a bonus.

ealesh33 01-30-2015 01:57 PM


Originally Posted by MILD THUNDER (Post 4258291)
Understood. That's why mike and I leaned towards the 305 AFR as the engines had the 177 rectangle intakes. Maybe the 265s and port mismatch would have been the better way to go. We'll never know.

But in your case the smaller chamber helps you out with those dished pistons . that's a bonus.

Yes having the ability to do a 102-112 CNC chamber was a positive for us, and one of the reasons we chose that head. With the 305 flat milled the lowest you could go is 114 with CNC chambers. We ended up at 106 with CNC chamber, so not sure what the compression would have ended up at with a 114 cnc AFR, and that would have left no meat on the head. We could have went even smaller on the chamber, but I thought it would be a good idea to leave some meat on them

rmbuilder 01-30-2015 03:03 PM


Originally Posted by ealesh33 (Post 4258322)
Yes having the ability to do a 102-112 CNC chamber was a positive for us, and one of the reasons we chose that head. With the 305 flat milled the lowest you could go is 114 with CNC chambers. We ended up at 106 with CNC chamber, so not sure what the compression would have ended up at with a 114 cnc AFR, and that would have left no meat on the head. We could have went even smaller on the chamber, but I thought it would be a good idea to leave some meat on them

Ealesh33,
In your application, where you’re essentially blower limited, the goal was to build in a higher mechanical compression ratio to offset the dependency upon the supercharger. There a number of technical reasons behind this however that is probably a topic for another thread. (Or already been discussed earlier in this one)

In this instance the target was to be landing somewhere between 8.6 and 8.8 mechanical compression ratio.

The flat mill option on the AFR rectangle port series is a maximum of 114 cc. The angle mill option was never on the table due to fitment of a conventional intake manifold. Your mechanical parameters are;

4.280” Bore

4.00” Stroke

.007” Piston to top of block

.034” gasket (minimum .040” piston to head)

-8 cc dish

With a minimum chamber volume of 114 cc in the 305 cc rectangle series your maximum attainable mechanical CR was 8.16:1. This was obviously way short of target, essentially eliminating the rectangle heads as a viable design option.

The 265/290/300 series became the best possible choice at that juncture. Obviously the 290 would be a stellar option as I have personally seen this head run numbers close to the 315 full port. At the end of the day the 265 CNC chamber option with 106 cc fit both budgetary and mechanical considerations hitting our target mechanical CR spot on at 8.62:1.

I have discussed the roval series at length with Tony, and Alex has had a number of these on the dyno to be validated. We have witnessed what output these heads are capable of sustaining. Given the budgetary considerations and combustion chamber volume limitation (due to your dish piston crown) these heads will serve you very well.

Enjoy

Bob

MILD THUNDER 01-30-2015 04:54 PM


Originally Posted by ealesh33 (Post 4258322)
Yes having the ability to do a 102-112 CNC chamber was a positive for us, and one of the reasons we chose that head. With the 305 flat milled the lowest you could go is 114 with CNC chambers. We ended up at 106 with CNC chamber, so not sure what the compression would have ended up at with a 114 cnc AFR, and that would have left no meat on the head. We could have went even smaller on the chamber, but I thought it would be a good idea to leave some meat on them

Should be a nice upgrade from the 525sc combo. What fuel system setup do you have?

ealesh33 01-30-2015 07:10 PM


Originally Posted by MILD THUNDER (Post 4258395)
Should be a nice upgrade from the 525sc combo. What fuel system setup do you have?

When I bought the boat in August it had a red holley pump on it full flow, which wasn't sufficient, so I replaced that with a holley blue pump with dead head regulator. With doing this build I picked up an A1000 pump, going to run -10 feed to the pump with a aeromotives pre filter, -8 out of the pump to the carb, aeromotive regulator with -6 return.

MILD THUNDER 01-30-2015 07:26 PM


Originally Posted by ealesh33 (Post 4258448)
When I bought the boat in August it had a red holley pump on it full flow, which wasn't sufficient, so I replaced that with a holley blue pump with dead head regulator. With doing this build I picked up an A1000 pump, going to run -10 feed to the pump with a aeromotives pre filter, -8 out of the pump to the carb, aeromotive regulator with -6 return.

Good choice on the new setup. Will be more than sufficient. .


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