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-   -   Fuel line removal tool? (https://www.offshoreonly.com/forums/general-q/355574-fuel-line-removal-tool.html)

chevy57 07-24-2018 07:06 PM

Fuel line removal tool?
 
folks,

my my boat is 3 hours away and not running right. I'm planning to test fuel pressure and clean filters of the fuel pumps etc. I just got the service manual for my 2003 gen 2 cool fuel system. The manual references a fuel line to fuel rail removal tool. What is this tool and where can I get one?

​​​​​​​Kevin

Griff 07-25-2018 01:28 AM

Google fuel line removal tool. There are lots of different kinds, but they pretty much all do the same thing.

chevy57 07-25-2018 05:30 AM

I already googled it. Unfortunately the boat is 3 hours away so I can't look at it to see what type of lines are on the boat. I am trying to have all the tools I need with me. Does anyone know the tool required for a 2003 496 Mag? It's a gen 2 cool fuel system if that matters.

​​​​​​​Kevin

AllDodge 07-25-2018 08:12 AM

Always best to provide serial number
BUP is the guy to ask, or another which has removed, but it says to find locally so my assumption would be the regular auto type. I don't have the master kit but just have the white things on top and they have worked fine when needed

https://www.autozone.com/test-scan-a...set/291413_0_0

Sydwayz 07-25-2018 08:41 AM


Originally Posted by AllDodge (Post 4639890)
Always best to provide serial number
BUP is the guy to ask, or another which has removed, but it says to find locally so my assumption would be the regular auto type. I don't have the master kit but just have the white things on top and they have worked fine when needed

https://www.autozone.com/test-scan-a...set/291413_0_0

Agree, just buy this from Advance Auto or the like.

Ryan00TJ 07-25-2018 08:57 AM

Yep, Autozone might rent one also. The female fuel line has little fingers, similar to a chinese finger trap. These lock onto the male barb of the fuel rail inlet. The tool slides over fuel rail and pushes into the female hose and unlocks the fingers.

Tip.... before disconnecting fuel line from rail, bleed pressure from schrader valve on fuel rail near the coolant expansion tank. Place a few rags under valve when doing this. Same for fuel hose to rail.

chevy57 07-25-2018 09:53 AM

Serial number 0M383059

AllDodge 07-25-2018 10:38 AM

Thanks, you have first gen 496 so it doesn't have the boost pump.

chevy57 07-25-2018 12:58 PM

That is interesting. I thought there were still 2 pumps. It was my understanding that there is a booster pump above the fiuel separator and a high pressure pump on the opposite side. Cool fuel gen 2

Knot 4 Me 07-25-2018 01:01 PM

Your '03 will have the boost pump mounted by the spin on fuel filter and raw water pump.

chevy57 07-25-2018 01:12 PM

OK so it has 2 fuel pumps then? a booster and a high pressure pump? Do both pumps have filter screens in them somewhere?

AllDodge 07-25-2018 05:20 PM


Originally Posted by chevy57 (Post 4639975)
That is interesting. I thought there were still 2 pumps. It was my understanding that there is a booster pump above the fiuel separator and a high pressure pump on the opposite side. Cool fuel gen 2

Your serial number falls in the 0M025000 THRU 0M687082
I was using BAM's site an serial number range at their site does not list the boost pump, list only "fuel pump and cooler". This is not to say it was not installed later by the dealer or other. The boost pump was advertised to help stop vapor lock.

Genuine Mercury & Mercruiser parts. 496 MAG (Base Model) - 0M025000 THRU 0M687082

There is no listing for a boost pump. Its not unheard of any year boat to have a 1 year older motor

Now if we look at the next serial number range 0M687083 THRU 0W059999 you will see a listing for "fuel filter and boost pump" and Gen 2 pump is listed as "cool fuel"

When in doubt get a hold of BUP

Genuine Mercury & Mercruiser parts. 496 MAG (Base Model) - 0M687083 THRU 0W059999

underpsi68 07-25-2018 06:30 PM


Originally Posted by AllDodge (Post 4640029)
Your serial number falls in the 0M025000 THRU 0M687082
I was using BAM's site an serial number range at their site does not list the boost pump, list only "fuel pump and cooler". This is not to say it was not installed later by the dealer or other. The boost pump was advertised to help stop vapor lock.

Genuine Mercury & Mercruiser parts. 496 MAG (Base Model) - 0M025000 THRU 0M687082

There is no listing for a boost pump. Its not unheard of any year boat to have a 1 year older motor

Now if we look at the next serial number range 0M687083 THRU 0W059999 you will see a listing for "fuel filter and boost pump" and Gen 2 pump is listed as "cool fuel"

When in doubt get a hold of BUP

Genuine Mercury & Mercruiser parts. 496 MAG (Base Model) - 0M687083 THRU 0W059999

The link you posted does show 2 fuel pumps, one being a booster pump. My 496 is an early serial number as well and also has the same 2 pumps listed. One is located by the spin on fuel filter/ water separator, the other located on the fuel cooler on the other side of the engine.

AllDodge 07-25-2018 06:47 PM

My bad, I'll go back to bed now

BUP 07-29-2018 11:00 PM

[QUOTE=AllDodge;4640041]My bad, I'll go back to bed now[/QUOTE

Too funny

and for the record - yes many auto stores has the removal tool and for the record Merc lists it as a Kent Moore 3/8 fuel line disconnect tool J- 41769-1 just an fyi as well.

Some of the plastic tools are cheap - some of them I do not like. But of course I use it alot more than a boat owner would.

chevy57 07-30-2018 07:51 AM

That reminds me I did not need any special tools to remove the fuel line. I did buy the kit of all different types so now I'm looking for a project to use them on.

Kevin


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