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-   -   Found light cylinder scuff during upgrade (https://www.offshoreonly.com/forums/general-q/358700-found-light-cylinder-scuff-during-upgrade.html)

rob vanharten 01-23-2019 07:03 AM

Found light cylinder scuff during upgrade
 
https://cimg0.ibsrv.net/gimg/www.off...cd5fc1124.jpeg
Guys I found this light scuff taking one of my heads of last night. You cannot feel it with your finger but if you drag a finger nail on it you can just barely feel some light rumbles. These are GM ZZ572 crate motor bottom ends that have never been apart. They probably have 125-130 hours on them. Engine never burned any oil or smoked. I was hoping not to have to get into the bottom ends. What do you guys think??

Tahoe540 01-23-2019 07:45 AM

I would run that. Do you cut your oil filters open? I agree the visual is not pleasant but if there are no ridges you should be fine. I had a weird stain in one of the cylinders of my drag race motor that drove me and my machinist crazy but never caused an issue. Looked bad though.

F-2 Speedy 01-23-2019 08:06 AM

I initially thought skirt scuff, but with it coming all the way to the top of the bore, it maybe something else causing it ?

14 apache 01-23-2019 08:24 AM

If they are out of the boat I would pull that piston and look at it. What are you upgrading?

rob vanharten 01-23-2019 08:34 AM

Going from NA to a 12-71 blower setup.

14 apache 01-23-2019 08:36 AM

My old boss had 425ho in his boat loaded up on choke and washed the rings out of it that was the only time I ever saw that and than came Black Death.

14 apache 01-23-2019 08:38 AM

Ok 12-71 I would re ring both motors probably need more end gap anyway or you might be sitting on the side lines this summer. How much power you looking for?

rob vanharten 01-23-2019 09:49 AM

Probably around 950 on 8 pounds.

14 apache 01-23-2019 10:17 AM

Can you do the bottom ends yoursel if you can won't cost to much if nothing else is wrong. Definitely would rering it set the gaps rite for that power.

F-2 Speedy 01-23-2019 10:34 AM

any other markings in the other bores ?

14 apache 01-23-2019 10:53 AM

is the compression ratio still 9.7 it wont go to 8lbs boost on pump gas.

BillK 01-23-2019 11:22 AM

It definitely needs to come apart. Whatever is causing the problem is not going to get better, only worse. Might be a stuck ring or may have been fuel washed. Like the others have said you need to open up the ring gaps some anyway so be glad you caught it early.

rob vanharten 01-23-2019 11:36 AM

No compression is going to 8.5 with chamber porting and a little thicker head gasket. So you guys would recommend a hone and new rings? What is the hot ring setup and gap these days?

14 apache 01-23-2019 12:21 PM

I would run a plasma Molly ring and I would do .030 top and .032 second. Last motors I did set top .031 and second .033 run a Napier second. There will be lots of different options on this. To little and you will have problems.

SS496 01-23-2019 03:26 PM

old true saying............a little too much gap only you know......a little too little gap everyone knows.

14 apache 01-23-2019 04:22 PM


Originally Posted by SS496 (Post 4669416)
old true saying............a little too much gap only you know......a little too little gap everyone knows.

lol I tell that to a lot of people.

ICDEDPPL 01-23-2019 04:51 PM

I took my engines apart at 250hrs and they do not have anything close to that.
But i`ve had scrapes like that before and it was due to wrong timing, (dizzy got loose) the piston got too hot and expanded scraped the sides. Piston didnt look so good either.

Piston that got too hot , you can see the oil burned :

https://cimg8.ibsrv.net/gimg/www.off...3651570b2d.jpg





https://cimg9.ibsrv.net/gimg/www.off...63b9296df8.jpg

https://cimg0.ibsrv.net/gimg/www.off...f79e1753bf.jpg

https://cimg1.ibsrv.net/gimg/www.off...da0c95d1cc.jpg

14 apache 01-23-2019 05:42 PM

One other thing you should do put good wrist pins in it. Probably need to be balanced again.

rob vanharten 01-23-2019 06:12 PM

Stupid question guy’s but I am learning. Will a hone take care of my issues with the new rings or will a hone remove enough material that a different size pistons will be required. I can buy these pistons in a 4.565 overbore stock is 4.560. SRP tells me they will be just fine with 10lb’s of boost. My temptation now is to go to a JE dish piston but my heads are having 10cc removed from the chamber as we type.

14 apache 01-23-2019 06:26 PM

Need to bring it to a machine shop have them do a clean up home with a plate. Let them measure it after. If it's good run it. To bad you opend heads up already.

veloc410 01-23-2019 06:54 PM

Heat. To lean, Higher compression need to run cooler. Air pockets. Not enough water pressure

Tinkerer 01-23-2019 07:24 PM

If these were automotive bottom ends and You plan on putting a blower on it the bottom end should be taken apart and clearanced for marine high HP.
I bet you are going to find that the pistons are tight.
Spend the $ now OR spend the $$$ after it blows up.
Doing it right and bullet proof the first time is CHEAP.

BTDT

veloc410 01-23-2019 07:48 PM


Originally Posted by rob vanharten (Post 4669337)
https://cimg0.ibsrv.net/gimg/www.off...cd5fc1124.jpeg
Guys I found this light scuff taking one of my heads of last night. You cannot feel it with your finger but if you drag a finger nail on it you can just barely feel some light rumbles. These are GM ZZ572 crate motor bottom ends that have never been apart. They probably have 125-130 hours on them. Engine never burned any oil or smoked. I was hoping not to have to get into the bottom ends. What do you guys think??

that will hone out easily. .0005 bore will be ok

rob vanharten 01-23-2019 08:55 PM


Originally Posted by F-2 Speedy (Post 4669378)
any other markings in the other bores ?

Ya, actually I have been looking closer at the other cylinders and most of them have some very light scuffing at the north and south edges of the cylinders and some have light marks at all four corners. When I first bought this boat the timing was set to all in at 50 degrees. I caught it and fixed the timing issue, but with what Dan posted earlier wonder if to much timing caused these scuffs....?

veloc410 01-23-2019 09:02 PM


Originally Posted by rob vanharten (Post 4669475)

Ya, actually I have been looking closer at the other cylinders and most of them have some very light scuffing at the north and south edges of the cylinders and some have light marks at all four corners. When I first bought this boat the timing was set to all in at 50 degrees. I caught it and fixed the timing issue, but with what Dan posted earlier wonder if to much timing caused these scuffs....?

50. Wow. Probably. 5 & 7 also run leaner, 7 being leanest. Those will show more. Run a jet bigger than rest in that corner . These guys know

14 apache 01-23-2019 09:22 PM

https://cimg2.ibsrv.net/gimg/www.off...97fe9c4b5c.jpg

Running closed loop bad tuneup. Expensive day.

ICDEDPPL 01-24-2019 11:14 AM

16 Apache whoa buddy , that don`t look so good. lol

14 apache 01-24-2019 11:21 AM

Lol one day I wanted to cry lol. Only had about five hours on motors. Start of a poker run motors where cold had no corrections from close loop yet and was a cold day. Finished a cooler of beer on the way home on the other engine.

rob vanharten 01-24-2019 03:47 PM

Talked with my local machinest this morning and I am bring him both short blocks. He will be doing final disassembly and inspection. Check the cranks, upgrade rod bolts and reman rods, hone cylinders with torque plate, new rings, new rod bearings, new crank bearings, and new cam bearings. They will wash block and reassemble short block with the appropriate clearances for a supercharged marine application. Little more money than I had expected to spend on this upgrade but I think it’s money very well spent for peace of mind!!!

Baja Rooster 01-24-2019 08:57 PM

That sounds like a proper plan, and much much cheaper in the long run.

I believe that youd want a little more clearance on the piston to wall anyways, right?

CNC BLOCKS 01-25-2019 12:41 AM


Originally Posted by Baja Rooster (Post 4669653)
That sounds like a proper plan, and much much cheaper in the long run.

I believe that youd want a little more clearance on the piston to wall anyways, right?

Using a stock build sometimes does not work on fresh water cooled engines. Most of my builds I add .002 extra clearance on the two front cylinders and a .0015 on the rest which has worked for me for years, Plate hone is a must using a good hone.

rob vanharten 01-25-2019 08:14 AM


Originally Posted by Baja Rooster (Post 4669653)
That sounds like a proper plan, and much much cheaper in the long run.

I believe that youd want a little more clearance on the piston to wall anyways, right?

Yes, Dick from More Power is handiling the bottom ends and is well aware that they will be marine blower motors. He has lots of experience with these types of builds and I absolutely trust him to set the tolerances up correctly. It will be nice having the peace of mind that the bottoms ends will be ready for the boost!!

Baja Rooster 01-25-2019 11:26 AM

Just to commiserate, I pulled my 502 for a cam change and now the only thing original is the block, crank, and rods. A $500 fix went to $5000 in a heart beat - damn boats! Lol.

Tinkerer 01-25-2019 08:39 PM

ROB - Just don't let More Power chose the cam.
Nothing against them as a builder " BUT" they tend to be a little on the conservative side.
I use Dave Wesseldyke or Performance Eng. both in Jenison.
More power does Good work though.
Just do some research on the cam design.

rob vanharten 01-25-2019 10:39 PM


Originally Posted by Tinkerer (Post 4669802)
ROB - Just don't let More Power chose the cam.
Nothing against them as a builder " BUT" they tend to be a little on the conservative side.
I use Dave Wesseldyke or Performance Eng. both in Jenison.
More power does Good work though.
Just do some research on the cam design.

Going to be using my exsisting cams. They are a 254 264 @50 632 632 lift and a 112ls. They might not be perfect but I think they will work nicely.

Tinkerer 01-26-2019 08:45 PM

I think you are leaving some HP on the table with those cams. They seam a little small for a 572.


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