496 HO Fuel pump issue?
#1
496 HO Fuel pump issue?
So, tried to start my engine up today for the first time after the winter. It did start as it normally does but died immediately, tried again a couple of times but it only ignited on a few cylinders and died so I understood that something was wrong. Fuel pump sounds normal when I turn the ignition on.
Checked the fuel line between the water separate filter and the fuel pump and it was dry. Poured some fuel in there and tried again, it fired right up but died after a couple of seconds. Did that a few times with the same result. It seems that the fuel pump doesn´t manage to draw fuel from the water separate filter (it is new and filled with fuel). No codes on the Scan tool. Engine is a 2004 @ 500hours Serial# OW008133. Last outing last fall it ran perfect from idle to wot. Hoping for some ideas what can have happen during the winter months?
Checked the fuel line between the water separate filter and the fuel pump and it was dry. Poured some fuel in there and tried again, it fired right up but died after a couple of seconds. Did that a few times with the same result. It seems that the fuel pump doesn´t manage to draw fuel from the water separate filter (it is new and filled with fuel). No codes on the Scan tool. Engine is a 2004 @ 500hours Serial# OW008133. Last outing last fall it ran perfect from idle to wot. Hoping for some ideas what can have happen during the winter months?
#2
Registered
Check fuel pressure
#4
If I´m right and it is a bad fuel pump I am curious which part of it that possible can have gone bad and if I have to change the whole fuel pump, which part number is it?
#5
Thanks for the advice! Sure I will test the fuel pressure but since it is starving for fuel I think I know what the result will be.
If I´m right and it is a bad fuel pump I am curious which part of it that possible can have gone bad and if I have to change the whole fuel pump, which part number is it?
If I´m right and it is a bad fuel pump I am curious which part of it that possible can have gone bad and if I have to change the whole fuel pump, which part number is it?
#6
BUP has posted about this a LOT I’m the past. Some of the cool fuel systems had terrible issues with inside paint pealing and ruining injectors. Note, this is all AFTER your fuel filters.
Do not run the boat any more even in diagnoses until you check this potential problem area out.
Do not run the boat any more even in diagnoses until you check this potential problem area out.
#7
Banned
iTrader: (9)
For one he did good by posting his engine serial number for starters and he has mentioned the water fuel sep filter so he SHOULD NOT HAVE GEN 3 cool fuel system. GEN 3 was the paint peeler and there is no way around it period.
the gen 2 cool fuel has other issues but mostly weak fuel pumps over time and as always crud in the fuel system but thats all marine engines over time Some way worse than others.
There is one big reason why the high pressure fuel pump becomes weak over time for all GEN 2 cool fuel systems ? Anyone what take a guess instead of me posting the why ?
couple of simple test first to try ?
Key on only fuel pressure is ??
Cranking engine fuel pressure is ?
this would be my first testing steps and then a remote fuel tank with fresh gas and a primer bulb to prime the fuel system all hooked to your first fuel inlet side of the engine. And again testing fuel pressure key on is and while cranking the engine over ? Does the engine start and will it start if you keep priming the bulb ?
the gen 2 cool fuel has other issues but mostly weak fuel pumps over time and as always crud in the fuel system but thats all marine engines over time Some way worse than others.
There is one big reason why the high pressure fuel pump becomes weak over time for all GEN 2 cool fuel systems ? Anyone what take a guess instead of me posting the why ?
couple of simple test first to try ?
Key on only fuel pressure is ??
Cranking engine fuel pressure is ?
this would be my first testing steps and then a remote fuel tank with fresh gas and a primer bulb to prime the fuel system all hooked to your first fuel inlet side of the engine. And again testing fuel pressure key on is and while cranking the engine over ? Does the engine start and will it start if you keep priming the bulb ?
Last edited by BUP; 06-16-2019 at 11:25 AM.