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-   -   502 MPI Intake and Injector Question (https://www.offshoreonly.com/forums/general-q/375756-502-mpi-intake-injector-question.html)

srdrago 05-17-2022 08:21 PM


Originally Posted by Wally (Post 4832548)
I think your mechanic may be mistaken....doing a search on the 805225A1 it looks like those are for 94-96 motors.
I think the ones you have in there now are correct for a 1999 (they fit 1998-2001...

The boat is a 1999. Motor suppose to be 1999. The injectors on it are injectors from 1999+ per schematic and model.
The intake is not. It is pre- 99, but someone prior to me modified it to fit the 99 injectors (smaller than the older ones that usually go into it).
seems that I need a new intake that will fit the injectors that are there (small in size). Per schematic it is 861300A2.
issue is I can’t find any and I have a new intake, but it is pre 99 and fit the bigger injectors only.

srdrago 05-17-2022 08:22 PM


Originally Posted by AllDodge (Post 4832554)
What's your motor serial number?

Ill grab it but I block is dated after 1999.

AllDodge 05-18-2022 07:01 AM


Originally Posted by srdrago (Post 4832568)
Ill grab it but I block is dated after 1999.

With intake being modified it won't matter now

srdrago 05-18-2022 09:40 AM


Originally Posted by AllDodge (Post 4832588)
With intake being modified it won't matter now

How can I fit a 861260T Injector into my 805233C manifold. The 805233 Manifold takes a bigger injector (805225)

Attached is photo of the 2 injectors. The small is what I have on my motor now (861260T), the big one (805225) is what fits into the manifold I have.

https://cimg9.ibsrv.net/gimg/www.off...a634c176d4.jpg

TomZ 05-18-2022 10:07 AM

I have a ‘98 intake as well as a better than factory set of injectors. The intake isn’t in the best of shape but it did seal well using the factory Merc gaskets. Send me a PM if interested.

srdrago 05-18-2022 10:22 AM


Originally Posted by TomZ (Post 4832603)
I have a ‘98 intake as well as a better than factory set of injectors. The intake isn’t in the best of shape but it did seal well using the factory Merc gaskets. Send me a PM if interested.

would your set up work with my computer? What if the injectors are not the same as what the computer is set for?

F-2 Speedy 05-18-2022 10:34 AM

What ecm do you have ? how was the intake modified for the smaller injector

srdrago 05-18-2022 10:41 AM


Originally Posted by F-2 Speedy (Post 4832607)
What ecm do you have ? how was the intake modified for the smaller injector

should be MEFI-3
the studs of the intake was shaved down and injectors jellied into the hole. It worked for a season.
but now I am putting a new block into the boat and was going to change the intake to a new clean one and my mechanic saw this. Now I can’t find a intake that fits the smaller injectors.

AllDodge 05-18-2022 10:42 AM

My original 502 motor 415 HP used MEFI-1, manifold 805223 and injectors 805225 (37 psi)
The motor was repowered 530 HP using a MEFI-3 with same intake and injectors (40 psi)

Either MEFI will work just make sure the fuel tables are done correctly when re-flashing

srdrago 05-18-2022 10:48 AM


Originally Posted by AllDodge (Post 4832609)
My original 502 motor 415 HP used MEFI-1, manifold 805223 and injectors 805225 (37 psi)
The motor was repowered 530 HP using a MEFI-3 with same intake and injectors (40 psi)

Either MEFI will work just make sure the fuel tables are done correctly when re-flashing

what year was your 502?
I really don’t want to deal with flashing and keep the current injectors that are with the motor. But I can’t find a intake to fit them :(
not sure if there is a adaptor or something to make it work?
looks like these injectors fit to a intake number 861300A2


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