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marks86 08-07-2024 07:07 PM

stainless marine exhaust leak
 
I just installed a used stainless marine exhaust(pressure tested before install) with long risers on my boat. I immediately got a small amount of water bubbling out of the vband(manifold to riser joint). I tightened the v band up alittle and got less bubbling but still a small amount. Is it safe to say there shouldn't even be water at that joint?

Tartilla 08-07-2024 09:25 PM


Originally Posted by marks86 (Post 4905400)
I just installed a used stainless marine exhaust(pressure tested before install) with long risers on my boat. I immediately got a small amount of water bubbling out of the vband(manifold to riser joint). I tightened the v band up alittle and got less bubbling but still a small amount. Is it safe to say there shouldn't even be water at that joint?

No...those should be dry joints. You have a gasket on the joint surface?
​​​​​
Maybe it's leaking at a weld joint by the flange?

Bubbling typically doesn't mean things.

You said immediately, before it even warmed up?

marks86 08-08-2024 04:27 AM


Originally Posted by Tartilla (Post 4905412)
No...those should be dry joints. You have a gasket on the joint surface?
​​​​​
Maybe it's leaking at a weld joint by the flange?

Bubbling typically doesn't mean things.

You said immediately, before it even warmed up?

yes I have a gasket there.

i guess immediately wasn’t the right choice of words, the boat was running for 10 mins or so. I was up to 140-150* water tem, Before I noticed it

I’m going to run jt again tonight and report back

TomZ 08-08-2024 07:27 AM

Yep - dry joint.

Are you sure your hoses are tight? A dribble could bubble due to heat at the joint.

Did you use any sealant at the joint? Most would say to get rid of the gasket and just use high-temp rtv.

Steve H 08-08-2024 09:48 AM

Most likely reversion, which could be caused by a leaky riser connection. Be sure the gasket is in good shape, along with using some good hi temp gasket sealer.

marks86 08-08-2024 10:09 AM

Great idea, thanks guys. I’m gonna take it back apart and add some high temp RTV

marks86 08-08-2024 01:29 PM


Originally Posted by Steve H (Post 4905452)
Most likely reversion, which could be caused by a leaky riser connection. Be sure the gasket is in good shape, along with using some good hi temp gasket sealer.

can you please explain this more, how does a bad riser connection cause reversion?

The water leaves the manifold through the rubber external 90* hose and enters the riser through said hose. And then travels down the riser where it exits the water jacket some inches before that back of the boat. Is this correct? So in theory there should be no water anywhere near that joint.

Tartilla 08-08-2024 07:58 PM


Originally Posted by marks86 (Post 4905424)
yes I have a gasket there.

i guess immediately wasn’t the right choice of words, the boat was running for 10 mins or so. I was up to 140-150* water tem, Before I noticed it

I’m going to run jt again tonight and report back

Assuming raw water cooled Stainless Marine exh manifolds, operating temps could create a scenario where a small crack may have held your pressure test, but not the higher then tested pressure/heat. Something like that.

Steve H 08-12-2024 12:51 PM


Originally Posted by marks86 (Post 4905462)
can you please explain this more, how does a bad riser connection cause reversion?

The water leaves the manifold through the rubber external 90* hose and enters the riser through said hose. And then travels down the riser where it exits the water jacket some inches before that back of the boat. Is this correct? So in theory there should be no water anywhere near that joint.

I don't know enough about it to explain it in detail. Just using past personal experiance with reversion issues over the years.

Pour a cup of coffee and search this site for "stainless marine exhaust reversion".

You will learn more than you want to know!!

Steve

1MOSES1 08-13-2024 07:13 AM

Is this a wet or dry exhaust?

wet is what you explained…water dumps a few inches from the end and mixes with exhaust. If that’s the case it could be reversion. But you would need a lot to see it bubbling at the joint.

I don’t see how dry exhaust would cause reversion.

you could have a pin hole leak either in the manifold, riser, or tail that’s causing the water leak. Would need to do a pressure test to eliminate all possible leak paths.


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