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-   -   Worth the effort? (https://www.offshoreonly.com/forums/general-q/388058-worth-effort.html)

PQ290Enticer 05-17-2026 12:59 PM

Worth the effort?
 
Was finally getting around to reinstalling my exhaust and was getting the gasket oriented properly and noticed that there is a lot of material that could be removed for a better "Gasket Match" to the AFR 265 heads. They are EMI Thunder cast exhaust and not true headers so I'm not sure that it's worth the effort. Lets set aside for this conversation that I have never ported anything, just want to know your opinion on whether this might be worth the effort or not.
Thanks for your input.
https://cimg8.ibsrv.net/gimg/www.off...c71bdc769f.jpg

SB 05-17-2026 01:37 PM

Now, Lets see the gasket on the heads.

PQ290Enticer 05-17-2026 01:49 PM


Originally Posted by SB (Post 4947564)
Now, Lets see the gasket on the heads.

Good call. That's why I come here with my questions. My memory was that they fit the heads pretty close because I use AFR gaskets but maybe not so much.
https://cimg7.ibsrv.net/gimg/www.off...27ef4227a3.jpg
https://cimg9.ibsrv.net/gimg/www.off...13cff2a823.jpg
https://cimg0.ibsrv.net/gimg/www.off...c9d49eba29.jpg

Mariah212 05-17-2026 02:14 PM

I think if you start grinding on that exhaust manifold it gonna get pretty thin in a few spots...I might just bevel that edge a touch..I'm not a total boat performance guy , but built race engines for cars so take it for what it is worth..

SecondWind 05-17-2026 03:26 PM

I'd just put it back together as is and go boating!!!

underpsi68 05-17-2026 03:40 PM

Imo the heads look smaller than the exhaust.

87MirageIntruder 05-18-2026 09:09 AM

I don't think there's enough there to notice any difference.

1MOSES1 05-18-2026 08:55 PM

Put it back together and go boating…

Tartilla 05-18-2026 09:05 PM

You could trim the gaesket in the upper corners, but otherwise you're GTG.

Having the exh port a little smaller helps out with airflow reversion on overlap.

SkiDoc 05-19-2026 09:56 AM

https://cimg0.ibsrv.net/gimg/www.off...6c2b317f4.jpeg
https://cimg1.ibsrv.net/gimg/www.off...3aa00167d.jpeg
I cleaned up the ports on my powerflows to match the Promaxx’s. It was quite a big area. At least I was feeling like I did something. Who knows!


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