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KNOT-RIGHT 03-22-2004 08:06 PM

Boost reference Demon Carburator
 
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To boost reference or not.

My understanding of boost reference is to relocate the power valve vacuum signal from above the supercharger
to below it.

This thought has been bothering me there have been several posts concerning this.

Just do a search on boost reference and you shall see.

Considering the procedure you are about to see I decide to boost reference the following carbs.

This is the way I decided to do it. It does not mean it is the only approach just the one I went with.

Im sure there are others who will comment on my procedure but this is the way I did it.

Please do not hold me responsible for any of the following. In other words Attempt this at your own risk.

This info is provided for educational purpose only.

Remember this is specific to this demon carburator.
Power valve on primary side only.
850CFM street demon.


Gerry

KNOT-RIGHT 03-22-2004 08:11 PM

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on the primary side of this carb behind the meetering block there is the power valve chamber

three holes are apparent one (center one) is pluged by one of the philips head screws holding the base plate down. the smaller hole to the right makes it way to the base plate but yet it is not used.

The one we are concerned with is to the left this is
the vacuum source for the power valve we must relocate.

KNOT-RIGHT 03-22-2004 08:14 PM

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remove base plate removing 6 philip head screws.

located under carb

KNOT-RIGHT 03-22-2004 08:22 PM

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this is a shot of the center base phillips screw you just
removed. located normaly under the primary power valve chamber. You should see two small holes and of course the threaded hole you just removed the phillips screw from.

all of these holes including the threaded hole lead to the power valve chamber the two small holes must be pluged. Of course we dont need to plug the threaded
hole because the philips screw you reinstall will do that for us upon reasembling the base.

KNOT-RIGHT 03-22-2004 08:27 PM

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fliping the base over meaning looking down on it the way it would sit on the engine reveals a brass
check valve. Power valve protector in the event of backfire. This is removed by fliping over once again and looking into the smaller holes and finding the one that is centered to it. and lightly punching it out. I used a fliped over 3/32 drill bit. taping it with a small brass hammer.

KNOT-RIGHT 03-22-2004 08:30 PM

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it should look like this when it comes out.

this is no longer used so if you get a backfire lator and you start following plugs ya might wanna check your power valves.:rolleyes:

KNOT-RIGHT 03-22-2004 08:32 PM

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The base plate should look like this now.

This is looking down on it the way it sits on the engine

KNOT-RIGHT 03-22-2004 08:41 PM

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Now here comes the scary part looking at the base plate
from the side view. scribe a line spliting the hole in half
this is to establish a center line of the hole.

measure twice.

after scribing the vertical line I chose to scribe a small horizontal line. This is centerpunced .

Then drill a pilot 3/32 hole through this punch mark.
it will intersect with the original power valve vacuum
source hole.

You can view your depth easily by looking down the original p/v vacuum source hole.

KNOT-RIGHT 03-22-2004 08:45 PM

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I chased the 3/32 hole with a number 23 drill which is slightly smaller then my brass tubing I purchased from
mcmaster-carr.com

KNOT-RIGHT 03-22-2004 08:48 PM

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now I cut my brass thin wall tubing to a lenth of approx 1 inch. and with a liberal amount of Locktite red.
I gently tap it in taking notice of mt depth. Making sure I dont bottom it out. Again this is easily visible looking down the original p/v source.

KNOT-RIGHT 03-22-2004 08:58 PM

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Remember the the original two tiny holes near the screw hole underneath the base plate. We must plug them now. They are both 3/32 in diamiter. I purchased
some 3/32 brass solid rod. from mcmaster-carr.com
and cut a 3/16 peace and applied some locktite to it and carefuly punched it into one of the holes. the second hole I chose to use a very small machine screw with a large head. I applied more locktite red to it and screwed
it into the other hole. the size was perfect as to make its own threads while screwing into the soft aluminum base plate. The large head insures the brass plug installed a minute ago is held in.

KNOT-RIGHT 03-22-2004 09:00 PM

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it should look like this.

Notice the screw is actualy beneth the base plate.

KNOT-RIGHT 03-22-2004 09:10 PM

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The finished project.
(Lines not plumbed into manifold yet.)

I did four carbs in 6 hours with a minimal amount of swearing and throwing wrenches.
:crazy:

total cost of project was 26.00 dollars

There are many who operate blowers without
boost reference. I figured for 26 bucks and 6 hours
why not.

Gerry,
Please feel free to call me if anyone has
any questions.
401-255-5242


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