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Broken HP 500 Crank

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Old 04-02-2007 | 10:04 PM
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Default Broken HP 500 Crank

This crank is out of a Merc HP500 that has about 150-175 Hours and No blowers on this motor. Has anybody else broke a crank like this ??? It is a pleasure boat not a race boat.

Last edited by TylerCrockett; 10-31-2010 at 10:27 AM.
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Old 04-02-2007 | 10:43 PM
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I've never seen one broken like that before. I've seen 302 cranks broken at the front journal due to Ford's lightweight crank design.

Being the break is on the counterweight and seing that it is a jagged break, I would say that it was an imperfection in the steel. A crank that breaks due to stress will break at a stress plane and in a more or less clean break. That looks like just a bad crank from the factory.
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Old 04-03-2007 | 12:16 AM
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Tyler,I was at baker engineering 7 or 8 years ago chassis dynoing a circle track car and they had about 8 or 10 broken bbc cranks sitting in the corner similar to that,when I asked what the hell they were out of the Jack said they were all gm factory steel cranks out of boats. They were broken in various positions next to rod journals where the crank pin attached to the counterweight similar to what you have,Smitty
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Old 04-03-2007 | 01:33 AM
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What kind of damage did the frt main brg show??
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Old 04-03-2007 | 07:22 AM
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I have. Broke a GM steel crank in a slightly built up 454. Didn't look too much different than that.
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Old 04-03-2007 | 07:50 AM
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Me too. The funny thing is it still ran, just knocked like a *****.
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Old 04-03-2007 | 08:26 AM
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Just an observation, but is it possible the oil passsage being so close to the outer edge be a cause? Seems like it should pass more through the center of the casting.
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Old 04-03-2007 | 11:27 AM
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Mine didn't run. When I tried to restart the engine sounded funny & when I checked it the front pulley wasn't turning. I knew it was over, time to idle home on the other one.
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Old 04-03-2007 | 12:43 PM
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It has to be defective ,because mine hasn't left the building yet at 860hp tic tock
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Old 04-03-2007 | 02:47 PM
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Back at the the marina my old boss broke one on a worked over 502' Mag that was making about 600 hp.

He was running about 5600 WFO when it happened, they said it was the worst sound they ever heard but the motor did keep running with a loud knock....
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