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Merc 454 water by-pass kit?

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Old 04-15-2009 | 07:14 PM
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Default Merc 454 water by-pass kit?

Gentlemen,

A friend of mine has a stock twin 454 29 Fountain with bravo 1's. Here is a "cooling" question: he asked me about a cooling by pass kit that eliminates the belt driven water pump. I have never heard of this and would like some input...does such a thing exist...if so--pro's and cons. He said that it apparently adds power as there is one less belt and pulley. Thanks. Pigpen
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Old 04-15-2009 | 07:19 PM
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I use bypass crossover with thermostat and like it better. Does the engine have cerpentine or Vbelts? If it has Vbelts EMI has a bypass crossover with thermostat. If it has cerpentine that is more expensive, I saw a product in CP performance catalog that would work.
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Old 04-15-2009 | 07:25 PM
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it has v belts
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Old 04-15-2009 | 07:33 PM
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That is easier. Several company's make them you get the crossover, thermostat housing and bypass hose. I use all AN fittings.
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Old 04-15-2009 | 07:44 PM
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I like using the by-pass kits, you just have to watch what size by-pass hose you use, insuring that you flow enough water to the headers when the therm. is closed. I have used anything from a #8an -#12an.
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Old 04-15-2009 | 07:45 PM
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Just so I understand this right, and I was just on the Eddie Marine site looking at the crossovers, you get rid of the belt driven water pump completely? I think I understand the drawings. The thermostat housing just bolts into where the existing thermostat is? What kinds of differences did you see from going with this setup?
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Old 04-15-2009 | 07:48 PM
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Originally Posted by MER Performance
I like using the by-pass kits, you just have to watch what size by-pass hose you use, insuring that you flow enough water to the headers when the therm. is closed. I have used anything from a #8an -#12an.
Any suggestions on what to use on his setup? With all do respect...that #8an-#12an doesn't mean anything to me. Is that the different size crossovers?
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Old 04-15-2009 | 08:03 PM
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I was told to just punch out the inner part of your stock thermostat. If you need to build more heat you could maybe valve down a bit to get the desired oil temps.

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Old 04-15-2009 | 08:08 PM
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AN fittings use threaded fittings and stainless braided hose instead of rubber hoses and clamp. They typically range in size from 4 AN to 16 AN. I use the 8 AN for my bypass hose. 12 AN for hose from housing to exhaust. 16 AN for main water inlets. 6 AN for fuel line. 12 AN for oil lines. Somewere there is a conversion chart that give the actual measurement of each.
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Old 04-15-2009 | 08:17 PM
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Its simple, remove the water pump and thermostat housing. Then replace it with this.
Here is the crossover I use.
http://www.eddiemarine.com/store/car...l&p=11552&c=40
Here is the thermostat kit.
http://www.eddiemarine.com/store/car...l&p=11564&c=52
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