Go Back  Offshoreonly.com > Technical > General Q & A
502 carb jetting help. >

502 carb jetting help.

Notices

502 carb jetting help.

Thread Tools
 
Old 05-04-2010 | 10:50 AM
  #1  
ballon78's Avatar
Thread Starter
VIP Member
15 Year Member
VIP Member
 
Joined: Aug 2009
Posts: 749
Likes: 17
From: Amesbury, ma
Default 502 carb jetting help.

have new holley 800 dp on new 502 mag 435hp motor. seems aweful rich right off idle at 1200=1300 rpm when im headway speed for 20-30 mins to get out in ocean, when i start to bring up on plane it stumples and coughs if i dont feather the throthle up very slowly. think my front jets are to big for the stock 502?

Any rejetting ideas? Runs perfect at 2500 and above, just seems like it really loading up down low.
__________________
96 HUSTLER 32, Vacuumed bagged layup, composite transom Blueprinted 502EFI's Mayfair, Dry-exhaust
ballon78 is offline  
Reply
Old 05-04-2010 | 11:51 AM
  #2  
Registered
15 Year Member
 
Joined: Dec 2007
Posts: 710
Likes: 4
Default

i check the power vale and wt size jets do you have in the carb ??????? your motor should idle 650 to 700 rpm
bajabob is offline  
Reply
Old 05-04-2010 | 12:04 PM
  #3  
Thunderstruck's Avatar
Charter Member
 
Joined: Nov 2000
Posts: 1,094
Likes: 0
From: Lake Charles, LA USA
Default

Accelerator pump shot too big on the primaries??


Power valve leaking is also a possibility. Do you have a 6.5" PV in the primary?? What is the idle vacuum??

Also, is the motor loading up at idle and the idle is causing the stumble? Does the motor wind up crisply when you rap it out of gear? Maybe adjust the idle circuits down with the motor in gear, warmed up, until the motor dies then back up 1/8 turn on each circuit so you know you are very lean at idle and try again.

What timing are you running at idle and what is the total advance?
__________________
Long time cult member.
Thunderstruck is offline  
Reply
Old 05-05-2010 | 12:58 AM
  #4  
Griff's Avatar
Charter Member # 55
25 Year Member
Charter Member
Super Moderators
 
Joined: Oct 2000
Posts: 20,232
Likes: 2,482
From: Omaha/LOTO
Default

Power valve is probably opening up too early and making it load up.
Griff is offline  
Reply
Old 05-05-2010 | 06:51 AM
  #5  
Registered
 
Joined: Nov 2005
Posts: 4,554
Likes: 3
From: Fredericksburg, Va
Default

sounds more lean than rich, jets have little effect just bringing on plane, accel pump/power valve issues seem like to me, you see black smoke when this happens ? what temp is engine ? timing ?
ezstriper is offline  
Reply
Old 05-05-2010 | 06:52 AM
  #6  
ballon78's Avatar
Thread Starter
VIP Member
15 Year Member
VIP Member
 
Joined: Aug 2009
Posts: 749
Likes: 17
From: Amesbury, ma
Default

Its a Brand New Out of box 800 DP 9022 carb so dont even know what size jets and powervalve are. its idleing much higher like 800, doesn't seem to like o idle real low at 650-700. Have adjusted the mixture screws a few times, think they are at 2 turn now. i have Tunderbolt V so, i think i can only set my timing to the 8 degrees as they say in book after i ground the ECM wire. Some times my idle hangs at 1000-1100 and i have to blimp the throthle to know it down.

The TB V ignitions have Idle control function in the ecm that changes the timing at idle for what ever reason, and i think that is what is happening besides the rich condition.

If i put in gear, and get on throthle it will cut out and backfire sometimes, i have to be real smooth gettinng the throthle then above 2500 i can hammer it hard with out any problem.
__________________
96 HUSTLER 32, Vacuumed bagged layup, composite transom Blueprinted 502EFI's Mayfair, Dry-exhaust
ballon78 is offline  
Reply
Old 05-05-2010 | 06:54 AM
  #7  
ballon78's Avatar
Thread Starter
VIP Member
15 Year Member
VIP Member
 
Joined: Aug 2009
Posts: 749
Likes: 17
From: Amesbury, ma
Default

Originally Posted by Thunderstruck
Accelerator pump shot too big on the primaries??


Power valve leaking is also a possibility. Do you have a 6.5" PV in the primary?? What is the idle vacuum??

Also, is the motor loading up at idle and the idle is causing the stumble? Does the motor wind up crisply when you rap it out of gear? Maybe adjust the idle circuits down with the motor in gear, warmed up, until the motor dies then back up 1/8 turn on each circuit so you know you are very lean at idle and try again.

What timing are you running at idle and what is the total advance?
Cant rap it out of gear, dont think PV is leaking as it brand new...10 hours on motor. Havent chaecked vacum. what should it be at.
__________________
96 HUSTLER 32, Vacuumed bagged layup, composite transom Blueprinted 502EFI's Mayfair, Dry-exhaust
ballon78 is offline  
Reply
Old 05-05-2010 | 06:57 AM
  #8  
ballon78's Avatar
Thread Starter
VIP Member
15 Year Member
VIP Member
 
Joined: Aug 2009
Posts: 749
Likes: 17
From: Amesbury, ma
Default

Originally Posted by ezstriper
sounds more lean than rich, jets have little effect just bringing on plane, accel pump/power valve issues seem like to me, you see black smoke when this happens ? what temp is engine ? timing ?
145 degrees water temp, Thunderbolt V so its set at 8 degree's when wire is grounded. new carb, no black smoke, boat runs awesome just have to ease into throthle till it comes out of stumble.
__________________
96 HUSTLER 32, Vacuumed bagged layup, composite transom Blueprinted 502EFI's Mayfair, Dry-exhaust
ballon78 is offline  
Reply
Old 05-05-2010 | 07:17 AM
  #9  
Registered
15 Year Member
 
Joined: Dec 2007
Posts: 710
Likes: 4
Default

here wt you got to do!!!take the carb apart and see wt jets and power vales are in it !!!till then you are you are pissing in the wind. when your motor back fires that when the power vale blows. you need to check them!!and did you look at any plugs see what color they are that would help to .
bajabob is offline  
Reply
Old 05-05-2010 | 07:43 AM
  #10  
ballon78's Avatar
Thread Starter
VIP Member
15 Year Member
VIP Member
 
Joined: Aug 2009
Posts: 749
Likes: 17
From: Amesbury, ma
Default

[QUOTE=bajabob;3102334]here wt you got to do!!!take the carb apart and see wt jets and power vales are in it !!!till then you are you are pissing in the wind. when your motor back fires that when the power vale blows. you need to check them!!and did you look at any plugs see what color they are that would help to .[/QUOTE
Here is specs from holley:

9022 800 jets (F)72,(R)87 Powervalve 6.5 style4150 Marine

Plugs look great after i had a few hours on them, looked perfect color but thats alot of 3500-5000 run time.

Has been running like this since i install new carb and motor so i dont thing the powervalve are blown. Didnt backfire til after it was already running like this. Holley has fixed the backfiring/ powervalve blowing out issue years ago from all I have read but, i could be wrong...They have a check ball valve or something so it doesn't blow the valve out...

thanks
__________________
96 HUSTLER 32, Vacuumed bagged layup, composite transom Blueprinted 502EFI's Mayfair, Dry-exhaust

Last edited by ballon78; 05-05-2010 at 07:59 AM.
ballon78 is offline  
Reply


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.