Mercury Racing 700's Very Hard to Re-start
#1
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Joined: Sep 2006
Posts: 1,359
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From: Indianapolis, IN/ Punta Gorda, FL
All three 700's are very hard to re-start. I ran with Ft. Meyers Offshore today and almost could not get any engine to re-start after lunch. This has been getting progressively worse. I can shut off an engine briefly, and it is a little difficult to restart, but if I let it set for a couple of hours … forget it. I went after the easy stuff, new fuel filters (primary and secondary), new flame arresters, and I just recently changed one of the idle air control valves. No luck so far. 600’s on the Formula start like they have a pilot light.
This Donzi has a strange fuel system. Three tanks with two electric transfer valves. I can run either off of the two side auxiliary tanks or the main center tank. The transfer valves feed a common manifold that all three of the engines are plumbed into. The engine keys are under the back seat. There is an ignition switch and an engine crank switch at the helm. I have fuel pressure gauges and I noticed that the fuel pumps only kick in for a couple of seconds after the ignition switch is trigger and the pressure bleeds off quick. I thought that maybe I was waiting too long before I crank the engine, but it doesn’t matter.
The engines start up fine first thing in the morning with some cranking, but nothing like the lightning fast fire up of the 600’s on the Formula.
Any ideas???
Thanks,
Andy
This Donzi has a strange fuel system. Three tanks with two electric transfer valves. I can run either off of the two side auxiliary tanks or the main center tank. The transfer valves feed a common manifold that all three of the engines are plumbed into. The engine keys are under the back seat. There is an ignition switch and an engine crank switch at the helm. I have fuel pressure gauges and I noticed that the fuel pumps only kick in for a couple of seconds after the ignition switch is trigger and the pressure bleeds off quick. I thought that maybe I was waiting too long before I crank the engine, but it doesn’t matter.
The engines start up fine first thing in the morning with some cranking, but nothing like the lightning fast fire up of the 600’s on the Formula.
Any ideas???
Thanks,
Andy
Last edited by PremierPOWER; 04-02-2011 at 07:18 PM.
#2
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Joined: Oct 2010
Posts: 811
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From: Atlanta, Georgia
All three 700's are very hard to re-start. I ran with Ft. Meyers Offshore today and almost could not get any engine to re-start after lunch. This has been getting progressively worse. I can shut off an engine briefly, and it is a little difficult to restart, but if I let it set for a couple of hours … forget it. I went after the easy stuff, new fuel filters (primary and secondary), new flame arresters, and I just recently changed one of the idle air control valves. No luck so far. 600’s on the Formula start like they have a pilot light.
This Donzi has a strange fuel system. Three tanks with two electric transfer valves. I can run either off of the two side auxiliary tanks or the main center tank. The transfer valves feed a common manifold that all three of the engines are plumbed into. The engine keys are under the back seat. There is an ignition switch and an engine crank switch at the helm. I have fuel pressure gauges and I noticed that the fuel pumps only kick in for a couple of seconds after the ignition switch is trigger and the pressure bleeds off quick. I thought that maybe I was waiting too long before I crank the engine, but it doesn’t matter.
The engines start up fine first thing in the morning with some cranking, but nothing like the lightning fast fire up of the 600’s on the Formula.
Any ideas???
Thanks,
Andy
This Donzi has a strange fuel system. Three tanks with two electric transfer valves. I can run either off of the two side auxiliary tanks or the main center tank. The transfer valves feed a common manifold that all three of the engines are plumbed into. The engine keys are under the back seat. There is an ignition switch and an engine crank switch at the helm. I have fuel pressure gauges and I noticed that the fuel pumps only kick in for a couple of seconds after the ignition switch is trigger and the pressure bleeds off quick. I thought that maybe I was waiting too long before I crank the engine, but it doesn’t matter.
The engines start up fine first thing in the morning with some cranking, but nothing like the lightning fast fire up of the 600’s on the Formula.
Any ideas???
Thanks,
Andy
#3
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Joined: Jan 2004
Posts: 2,777
Likes: 11
From: San Diego, California
Not sure of your plumbing description on the Donzi, but the telltale for me is that you say the fuel pressure bleeds off quickly after shut down or key off? Does the bleed off happen as fast when the engines are first time keyed cold or stopped??
Fuel injected engines need good fuel pressure right when they are first cranked for starting and low fuel pressure will almost always result in slow to start fuel injected engines at start up. I would look at the fuel pressure regulators and see if heat soak maybe causing them to bleed the fuel pressure off to quickly when the engines are warm and then stopped. This heat soaking of the fuel system could be caused by not enough of the regulator bypassed fuel getting cooled quickly enough or long enough after runs and then going back to idle for docking etc. Just some ideas.
Best Regards,
Ray @ Raylar
Fuel injected engines need good fuel pressure right when they are first cranked for starting and low fuel pressure will almost always result in slow to start fuel injected engines at start up. I would look at the fuel pressure regulators and see if heat soak maybe causing them to bleed the fuel pressure off to quickly when the engines are warm and then stopped. This heat soaking of the fuel system could be caused by not enough of the regulator bypassed fuel getting cooled quickly enough or long enough after runs and then going back to idle for docking etc. Just some ideas.
Best Regards,
Ray @ Raylar
#5
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Joined: Dec 2006
Posts: 498
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From: Merritt Island, FL
Vapor lock, fuel turning into vapor, creating a vapor/gas bubble at the injectors that just takes a lot of open injector time to purge through. Try to see if this gets better if you are able to get some heat out of the engine compartment after shutting down and before trying to restart (e.g, get the hatch open early before you dock and shut down). If all three are doing it, it seems more environmental than a specific issue with the engine(s).
#6
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Joined: Nov 2006
Posts: 974
Likes: 4
From: Boca Raton, FL
Vapor lock, fuel turning into vapor, creating a vapor/gas bubble at the injectors that just takes a lot of open injector time to purge through. Try to see if this gets better if you are able to get some heat out of the engine compartment after shutting down and before trying to restart (e.g, get the hatch open early before you dock and shut down). If all three are doing it, it seems more environmental than a specific issue with the engine(s).
#7
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Joined: Jun 2001
Posts: 728
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From: Naples, Fl
Vapor lock, fuel turning into vapor, creating a vapor/gas bubble at the injectors that just takes a lot of open injector time to purge through. Try to see if this gets better if you are able to get some heat out of the engine compartment after shutting down and before trying to restart (e.g, get the hatch open early before you dock and shut down). If all three are doing it, it seems more environmental than a specific issue with the engine(s).
Solved a similar problem by simply lifting the engine hatch while we ate lunch. It's worth a try.....
#8
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Joined: Mar 2008
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You can also try running the engine compartment blowers. The behavior of the fuel pumps seems normal- there is a safety switch on most electric fuel pumps that cuts the pump if oil pressure drops below about 3-5 PSI. If you look at your oil pressure sending units, you probably have at least 2 wires- one is to the guage, the other to the fuel pump.
#10
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Joined: Apr 2008
Posts: 1,186
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From: dallas tx.
if all three engines are doing the same thing,,,,what are the common factors of all three engines,,,that fuel manifold sounds like a good start to me,,,,maybe be one of those transfer valve is stuck open, when it shouldnt be ,letting the fuel bleed down,,,,id cycle the sh$t out of those transfer valves,,,then try getting all the engines running off one tank,,,


