Go Back  Offshoreonly.com > Technical > Do It Yourself, Boating on a Budget
525 EFI valve spring change >

525 EFI valve spring change

Notices

525 EFI valve spring change

Thread Tools
 
Old 09-06-2012 | 06:45 PM
  #1  
Thread Starter
Registered
 
Joined: Sep 2009
Posts: 534
Likes: 0
From: Clarence, NY
Default 525 EFI valve spring change

So I hit 325 hrs and it's the end of the season. Motors running perfect. According to most it's time to change the valve springs. What a shock! $75 a pc for valve cover gaskets, $1150 for spring and keeper kits per head! Does everyone out there suck it up and pay the almighty Merc or is there a better alternative?
bonesmalon is offline  
Reply
Old 09-06-2012 | 07:09 PM
  #2  
Registered
15 Year Member
 
Joined: Jun 2007
Posts: 98
Likes: 1
Default

Originally Posted by bonesmalon
So I hit 325 hrs and it's the end of the season. Motors running perfect. According to most it's time to change the valve springs. What a shock! $75 a pc for valve cover gaskets, $1150 for spring and keeper kits per head! Does everyone out there suck it up and pay the almighty Merc or is there a better alternative?
What engines?
jrdonnellyjr is offline  
Reply
Old 09-06-2012 | 08:14 PM
  #3  
Registered
20 Year Member
 
Joined: Jul 2004
Posts: 11,332
Likes: 73
From: chicago
Default

Dont know the replacement part # off hand, but yes, there is a better alternative!!! Someone will chime in im sure with the proper spring part #.
MILD THUNDER is offline  
Reply
Old 09-06-2012 | 08:23 PM
  #4  
Thread Starter
Registered
 
Joined: Sep 2009
Posts: 534
Likes: 0
From: Clarence, NY
Default

Originally Posted by jrdonnellyjr
What engines?
525 EFIs
bonesmalon is offline  
Reply
Old 09-06-2012 | 08:41 PM
  #5  
Registered
 
Joined: Apr 2007
Posts: 258
Likes: 0
From: NY
Default

An Isky 8005A is a direct replacement, and an Isky 8205 is a nice upgrade. The 8205's retail for about $200 for a set of 16, the 8005A's are less than that... not sure what they're quoting you on for $1150 per head??? Also... valve gover gaskets are re-usable on the stock covers.

Personally, I feel that the whole valve spring replacement thing on a 500EFI at "X" hours is alot of internet lore, which has been carried over from the early carbureted HP500's which did have issues with valve spring breakage. Myself, I've never seen a 500EFI with a single broken spring... not one... and I've rebuilt many of them. Some with as many as 550 hours which had never been opened up previously. To be honest, the entire upper end usually needs attention above the 400 hour mark. In my experience, you're more likely to have head gasket issues, exhaust valve seat issues, and roller lifter issues when you get beyond that time frame, rather than valve spring related isuues. Just my opinion, based on my experiences.
cubicinches is offline  
Reply
Old 09-06-2012 | 09:06 PM
  #6  
Thread Starter
Registered
 
Joined: Sep 2009
Posts: 534
Likes: 0
From: Clarence, NY
Default

Originally Posted by cubicinches
An Isky 8005A is a direct replacement, and an Isky 8205 is a nice upgrade. The 8205's retail for about $200 for a set of 16, the 8005A's are less than that... not sure what they're quoting you on for $1150 per head??? Also... valve gover gaskets are re-usable on the stock covers.

Personally, I feel that the whole valve spring replacement thing on a 500EFI at "X" hours is alot of internet lore, which has been carried over from the early carbureted HP500's which did have issues with valve spring breakage. Myself, I've never seen a 500EFI with a single broken spring... not one... and I've rebuilt many of them. Some with as many as 550 hours which had never been opened up previously. To be honest, the entire upper end usually needs attention above the 400 hour mark. In my experience, you're more likely to have head gasket issues, exhaust valve seat issues, and roller lifter issues when you get beyond that time frame, rather than valve spring related isuues. Just my opinion, based on my experiences.
You mention 500 EFI...any change in your opinion for 525's?
I too am suspect of Internet lore and research stuff to the bitter end. As such, any way I can find a cross reference to the Isky replacement you suggest? What makes the 8205 superior to the 8205A? Thanks for your responses.
bonesmalon is offline  
Reply
Old 09-06-2012 | 09:21 PM
  #7  
Registered
 
Joined: Apr 2007
Posts: 258
Likes: 0
From: NY
Default

Originally Posted by bonesmalon
You mention 500 EFI...any change in your opinion for 525's?
I too am suspect of Internet lore and research stuff to the bitter end. As such, any way I can find a cross reference to the Isky replacement you suggest? What makes the 8205 superior to the 8205A? Thanks for your responses.
My bad... I mis-read and thought we were discussing 500EFI engines. I see now that you're talking about 525's. While I have less actual experience with the 525's... I have worked on a few, but never a full rebuild... I know of many with 400+ hours and, again, never any valve spring issues.

I'm not positive exactly which spring the 525 uses, but I'd be inclined to believe, based on cam specs, that the springs are similar in specs to the 500EFI.
cubicinches is offline  
Reply
Old 09-06-2012 | 10:20 PM
  #8  
Registered
15 Year Member
 
Joined: Oct 2007
Posts: 8,439
Likes: 94
From: yorkville,il
Default

the 525 uses a PAC spring,i can give you the part number in the morning,i have it in the shop.
mike tkach is offline  
Reply
Old 09-07-2012 | 06:44 AM
  #9  
Thread Starter
Registered
 
Joined: Sep 2009
Posts: 534
Likes: 0
From: Clarence, NY
Default

Originally Posted by mike tkach
the 525 uses a PAC spring,i can give you the part number in the morning,i have it in the shop.
Greatly appreciated
bonesmalon is offline  
Reply
Old 09-07-2012 | 07:10 AM
  #10  
Registered
15 Year Member
 
Joined: Aug 2005
Posts: 946
Likes: 0
From: Elkhart, Indiana
Default

According to Merc... the 525EFI doesn't need to be freshened till north of 450-500 hours... its the 500EFI that needs it north of 300 hours.

However, the P/N is PAC-TVS1631 for the 525EFI. You can also use Crane 99896 spring set @ 132# @ 1.906 seat and 414# open.

Last edited by teamsynergy; 09-07-2012 at 07:14 AM.
teamsynergy is offline  
Reply


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.