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90AMP Starter Relay Question?

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90AMP Starter Relay Question?

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Old 07-15-2014 | 11:12 AM
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Default 90AMP Starter Relay Question?

I have been having some starter issues since dropping a new engine in. I think I have that sorted out now, but I have a question about the 90a relay used on the starter. The old engine was a 502 mag mpi and now is a carb 512ci. I was told that the 90amp relay that was on the original starter was an efi thing and is no longer needed. The relay I am talking about is #8 in the pic below. I have a new starter to put on, just need to know if I should put a new relay on as well or leave it off. Thoughts? Thanks guys
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Old 07-15-2014 | 11:33 AM
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that is a fuse
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Old 07-15-2014 | 11:43 AM
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Sorry, that's what I meant. Is it needed on a non-efi motor?
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Old 07-15-2014 | 12:21 PM
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Does your motor now have a 50 amp breaker in harness ,up top
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Old 07-15-2014 | 01:05 PM
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Yes it does
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Old 07-15-2014 | 01:16 PM
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you really should keep that fuse in place. it protects the wire feeding the circuit breaker from the starter
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Old 07-15-2014 | 01:20 PM
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Thanks Ned.
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Old 07-15-2014 | 06:39 PM
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Even though you can certainly leave it there .Merc didn't use a fuse there on carb stuff .
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Old 07-15-2014 | 07:19 PM
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The early 90's carb big blocks merc engines did not use this 90 amp fuse but started with all the EFi / MPI.

Next to set the record straight from Merc all CARB Mercruiser engines from 1998 to the death of the marine carb engine at the end of 2012 - that's the 4 banger / 4.3 / 5.0 / 5.7 carb engines all had this 90 amp fuse to the starter also. 1998 thru the end of 2012 All carb models from mercruiser 2 bbl / 4bbl and TKS carbs the 90 amp fuse was used at the starter to clarify.

Last edited by BUP; 07-15-2014 at 07:24 PM.
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