Go Back  Offshoreonly.com > Technical > General Q & A
Merlin heads and EGT bore! >

Merlin heads and EGT bore!

Notices

Merlin heads and EGT bore!

Thread Tools
 
Old 09-27-2002 | 07:05 AM
  #1  
Daniel
Guest
 
Posts: n/a
Default Merlin heads and EGT bore!

I have on my 550's Merlin Cast Iron BB Chevy 310cc heads. Now, I would like to drill a small hole in the heads for an
exhaust temp sensor EGT. Is it possible to drill the hole nearby the exhaust port head bolt boss on cylinder No 1 into the exhaust port? I'm not sure, if there is
a water channel under the cast. Can anybody help me?

Daniel
 
Reply
Old 09-27-2002 | 03:21 PM
  #2  
Mr Gadgets's Avatar
Charter Member #601
 
Joined: Dec 2000
Posts: 3,276
Likes: 5
From: Holland, Mi USA.
Default

Daniel,

A couple of years ago I did just that. Drilled holes in the top of the exhaust ports. About 3/8" back from the flange. I would have to check the heads to make sure, but there was no water jacket in that area on my heads. They were older Merlin Rectangle port heads. You need to you the exposed thermocouple inorder to have any response time at all. I have found hand held meters for as low as $88 that will read two thermocouples at a time. Being that the thermocouple is so close to the valve, readings are relative. If you could move it down the pipe a bit, you would get a more accurate reading, in respect to other real world numbers. I would see temps as high as 1500 and not get too worried about it. But that was after I did jeting with WOT runs and reading the plugs to get a feel for the temp guage.
Hope this helps. If you want me to measure how far back I drilled, send me an email. The heads are junk now and sitting on the shelf.. Well one head is junk the other is missing it's mate!!

Good luck!!

Dick
Mr Gadgets is offline  
Reply
Old 09-27-2002 | 10:57 PM
  #3  
Tinkerer's Avatar
Registered
20 Year Member
 
Joined: Jan 2002
Posts: 4,612
Likes: 7
From: ALTO, MI
Default

I drilled #6 port centering the hole to leave about 1/8 inch of metal between the thermocouple and the flange. I use just the thermocouple not the threaded bos. I drilled the hole just the same size as the thermocouple so that I had to tap ( hammer) it in.
Tinkerer is offline  
Reply
Old 09-30-2002 | 03:18 AM
  #4  
Daniel
Guest
 
Posts: n/a
Default

Thank you guys for all your help. I will drill the hole and hope,
there is no water.

Thanks Daniel
 
Reply
Old 09-30-2002 | 09:21 AM
  #5  
JimV's Avatar
Registered
20 Year Member
 
Joined: Nov 2000
Posts: 709
Likes: 2
From: Grand Rapids Mi. U.S.
Default

There is no water, I drill them all the time
JimV is offline  
Reply
Old 09-30-2002 | 01:35 PM
  #6  
Nordicflame's Avatar
Registered
 
Joined: Mar 2002
Posts: 1,546
Likes: 4
From: Layton, Utah
Question

Is this method better than mounting in the exhuast?
I have CMIs and was planning on drilling and welding in place between the water jacket and header.
Thanks in advance,
Dave
Nordicflame is offline  
Reply
Old 09-30-2002 | 09:59 PM
  #7  
Tinkerer's Avatar
Registered
20 Year Member
 
Joined: Jan 2002
Posts: 4,612
Likes: 7
From: ALTO, MI
Default

I have heard that about 3 inches down stream of the flange is the best location. Mounted in the head will give you high readings because it may be in the flame.
Tinkerer is offline  
Reply
Old 09-30-2002 | 10:38 PM
  #8  
Mr Gadgets's Avatar
Charter Member #601
 
Joined: Dec 2000
Posts: 3,276
Likes: 5
From: Holland, Mi USA.
Default

NordicHeat,
I agree with Tinkerboater, you will be more accurate if you are down wind a bit..
Go for it.. but make sure there are no leaks..!!

Dick
Mr Gadgets is offline  
Reply
Old 10-01-2002 | 08:56 AM
  #9  
Nordicflame's Avatar
Registered
 
Joined: Mar 2002
Posts: 1,546
Likes: 4
From: Layton, Utah
Default

Originally posted by NordicHeat
Is this method better than mounting in the exhuast?
I have CMIs and was planning on drilling and welding in place between the water jacket and header.
Thanks in advance,
Dave
I forgot the last word!!! "between the water jacket and header FLANGE"
Thanks, sounds like I'm headed in the right direction
Nordicflame is offline  
Reply
Old 10-03-2002 | 09:15 AM
  #10  
Registered
 
Joined: May 2001
Posts: 38
Likes: 0
From: Kemptville, Ontario, Canada
Default

Can you do the same procedure on Canfield Aluminum heads. I can't put temp sensers in exhaust as I have Imco Power Flow plus.
MIKE H is offline  
Reply


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.