Baja 302 cuts off when shifting gears
#1
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Hi everyone,
I have a 2000 Baja 302 with twin Mercruiser MEFI 3 MCM 7.4L MPI Bravo's. One of the engines cuts off when at low rpm/idle when I shift it into or out of gear. This makes maneuvering very tricky!
I've read about shift interrupter switches, but I've also read that these engines don't have them. I'm looking for a little help on how to troubleshoot and/or find/fix the interrupter switch.
The problem only happens once the engine is hot. ie. after making a long run and trying to enter a marina. It only happens on one of the engines. If I set the rpm's higher with the throttle, I can keep the engine running when I shift, but as you can imagine, this makes shifting pretty violent. Other than when shifting in/out of gear, the engine runs fine. It starts without any problems, idles just fine, but as soon as I put it in gear it dies.
I'm not super mechanically-minded, but from the research I've done, these symptoms appear to line up with a shift interrupt issue. Unfortunately, I can't find anything specific about these motors and where the switch might be and if the engine doesn't have one, what else could be causing the problem?
If it helps, the engine serial number is: 0L836417
Any help would be appreciated.
Thanks to you all in advance,
-Michael
I have a 2000 Baja 302 with twin Mercruiser MEFI 3 MCM 7.4L MPI Bravo's. One of the engines cuts off when at low rpm/idle when I shift it into or out of gear. This makes maneuvering very tricky!
I've read about shift interrupter switches, but I've also read that these engines don't have them. I'm looking for a little help on how to troubleshoot and/or find/fix the interrupter switch.
The problem only happens once the engine is hot. ie. after making a long run and trying to enter a marina. It only happens on one of the engines. If I set the rpm's higher with the throttle, I can keep the engine running when I shift, but as you can imagine, this makes shifting pretty violent. Other than when shifting in/out of gear, the engine runs fine. It starts without any problems, idles just fine, but as soon as I put it in gear it dies.
I'm not super mechanically-minded, but from the research I've done, these symptoms appear to line up with a shift interrupt issue. Unfortunately, I can't find anything specific about these motors and where the switch might be and if the engine doesn't have one, what else could be causing the problem?
If it helps, the engine serial number is: 0L836417
Any help would be appreciated.
Thanks to you all in advance,
-Michael
Last edited by mcknight; 06-19-2020 at 02:08 AM.
#2
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From: On A Dirt Floor
The serial # you provided is for the outdrive I believe. Please no more shifting at high rpm till fixed - hopefully just idle speed valve or something. It’s the fastest way of breaking the outdrive. Surprised you haven’t yet.
#4
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From: On A Dirt Floor
Btw: Forgot to reply that Bravo drives don’t use a shift interrupter switch. Alpha drives do.
Interesting engine stalls going into neutral too.
Does engine idle fine when started and warmed up ? which is in neutral of course.
Interesting engine stalls going into neutral too.
Does engine idle fine when started and warmed up ? which is in neutral of course.
Last edited by SB; 06-19-2020 at 12:12 PM.
#5
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The engine stalls when going into gear, not going into neutral. Sorry if I wasn't clear on that.
Engine idles fine all the time... whether cold, warm or at full temp. When the engine dies, I can start it back immediately without issue and it idles just fine. Soon as I put it in gear, it dies.
When the engine stalls, the exhaust smells a little rich. Not bad, but it's like the ignition is being cut while there's still a little fresh fuel in it. It behaves as though there's an ignition interrupt happening. What I mean is that it doesn't spit-and-sputter... it dies instantly.
Engine idles fine all the time... whether cold, warm or at full temp. When the engine dies, I can start it back immediately without issue and it idles just fine. Soon as I put it in gear, it dies.
When the engine stalls, the exhaust smells a little rich. Not bad, but it's like the ignition is being cut while there's still a little fresh fuel in it. It behaves as though there's an ignition interrupt happening. What I mean is that it doesn't spit-and-sputter... it dies instantly.
#7
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It idles at around 800... give or take a little. I don't remember the exact numbers. I dont have a scantool right now. The one we've been using is a mercruiser computer. I can't remember if it will do IAC values or not, but it's something I can look at the next time we take it with us. What should the IAC% values at idle be? What should idle rpm be in neutral and what should it idle at in gear? The last time we checked idle rpm's, they were in line with the engine that doesn't have any trouble. Maybe +/- 25 rpm's or so at the most.
I'm going to try to get it on the water tomorrow, weather permitting. I won't have the scan tool with me, but I'll try to get as good a reading as I can from the gauges. Anything else I should try or watch for while I'm out there?
Thank you!
I'm going to try to get it on the water tomorrow, weather permitting. I won't have the scan tool with me, but I'll try to get as good a reading as I can from the gauges. Anything else I should try or watch for while I'm out there?
Thank you!


