502 surging and loading up?
#1
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Joined: Feb 2021
Posts: 49
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From: Byron Center, Michigan
I have a mercruiser 502 serial im guessing is OK173702. It is in a 98 powerquest. Cold it runs like a champ, good oil pressure, no surging. After the engine is up to operating temp, guage shows 160 and I come into a no wake zone the engine will hunt. I usually try to pump it slightly off throttle just for sake of thinking its gonna stall. It isnt enough to make the tach fluctuate, but you can definelty hear the engine varying in rpm. If the no wake zone takes awhile to get through the engine almost seems loaded up, trying to take off it feels flooded, can tell its not responsive and sounds loaded. Usually giving it more throttle or coming off the throttle and then back on will clear it up within 5-10 seconds but doesnt seem right. I have noticed alot of black on the transom and under swim platform after every use. Any ideas what to look at, or being fuel injected am i stuck to having it scanned?
#2
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Joined: Feb 2013
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As with just abt any electronically controlled fuel injected eng, the scanner is the way to go. Having said that, no harm in looking for obvious items like unplugged sensors or damaged wiring. Another thing to look for would be a cracked vacuum hose for the MAP sensor if so equipped.
#4
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Joined: Feb 2021
Posts: 49
Likes: 12
From: Byron Center, Michigan
Yes stock 502, hasnt been touched. Ive only put about 4 hours on it after purchasing so I dont know if it was a previous issue or not. Unfortunately all the shops around here are booked a month out for scanning :/
#5
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Joined: May 2009
Posts: 627
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From: Indiana
Fuel regulator is on cool fuel module hanging off the left side of the engine down by the oil pan. There should be a vacumm line connected to it with manifold vac. Dont remember exactly where it connects to the intake but verify you have good vac supply to the regulator. Checking your fuel pressure would be next logical step to me.
#9
Idle hunting, from what I’ve seen, is usually timing or sensor related unless you have a bad vacuum leak. To diagnose it correctly, you need a Merc Techmate or Rinda diagnostic terminal. The IAC “may” cause some hunting if it’s stuck, but they really don’t go bad.
Things to try...
Pull the throttle body and IAC, and clean the chamber that the plunger sits in. If it’s full of gunk, vacuum can get goofy and throw everything off.
Put the system in timing/service mode and verify timing - 8 degrees BTDC if it’s off, it will surge (you can do with a paperclip at the diagnostic connector... sorry... you’ll need to look-up).
Fuel pressure usually makes it run soggy until
upper RPM. If you’re running around with it, more than likely it’s all good
If doing the above doesn’t net anything, you really need the diagnostic tool to see what the ECM is seeing.
Things to try...
Pull the throttle body and IAC, and clean the chamber that the plunger sits in. If it’s full of gunk, vacuum can get goofy and throw everything off.
Put the system in timing/service mode and verify timing - 8 degrees BTDC if it’s off, it will surge (you can do with a paperclip at the diagnostic connector... sorry... you’ll need to look-up).
Fuel pressure usually makes it run soggy until
upper RPM. If you’re running around with it, more than likely it’s all good
If doing the above doesn’t net anything, you really need the diagnostic tool to see what the ECM is seeing.






