500EFI fuel pressure questions
#1
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Joined: Jun 2008
Posts: 511
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From: Warwick, RI
-2002 500EFI’s w/ cool fuel module and mechanical pumps drawing from the tanks
-started hearing the port fuel pump just blip on for a second during the key on prime cycle instead of running the 3-5 seconds as it always had. This didn’t happen all the time but just occasionally
-last Sunday it blipped on then off, engine wouldn’t start. Cycled the key again and prime cycle sounded normal, engine started right up
-thought to myself I shouldn’t go out but I did anyway
-up on plane for a couple minutes and felt the boat slow down. Looked down and that engine RPM had dropped from 3500 to around 2000. Cut the throttles back to idle
-engine never stalled and all ran fine at idle
-idled home and did some testing
-key cycle a bunch of times and all was good, prone cycle normal.
-fuel pressure was 43psi with vacuum line attached……4-5 psi higher than it should be from what I now understand.
-decided to just replace the pump with no definitive info
-replaced the fuel pump and now have 60psi at idle with or without vacuum line attached
-vacuum line is good with no holes, etc.
-starboard engine has 40 at idle with vac line attached and 43 without……my understanding is that is normal
-thinking this is telling me I have a bad regulator on the port engine ?
anyone have any suggestions or had a scenario like this?
thanks, Pat
-started hearing the port fuel pump just blip on for a second during the key on prime cycle instead of running the 3-5 seconds as it always had. This didn’t happen all the time but just occasionally
-last Sunday it blipped on then off, engine wouldn’t start. Cycled the key again and prime cycle sounded normal, engine started right up
-thought to myself I shouldn’t go out but I did anyway
-up on plane for a couple minutes and felt the boat slow down. Looked down and that engine RPM had dropped from 3500 to around 2000. Cut the throttles back to idle
-engine never stalled and all ran fine at idle
-idled home and did some testing
-key cycle a bunch of times and all was good, prone cycle normal.
-fuel pressure was 43psi with vacuum line attached……4-5 psi higher than it should be from what I now understand.
-decided to just replace the pump with no definitive info
-replaced the fuel pump and now have 60psi at idle with or without vacuum line attached
-vacuum line is good with no holes, etc.
-starboard engine has 40 at idle with vac line attached and 43 without……my understanding is that is normal
-thinking this is telling me I have a bad regulator on the port engine ?
anyone have any suggestions or had a scenario like this?
thanks, Pat
#2
Regulators are the cheapest part between those 2 parts
i also had fuel pump issues in the past and it was the pump and the regulator both at the same time... so yeah go shead and change it!
i also had fuel pump issues in the past and it was the pump and the regulator both at the same time... so yeah go shead and change it!




