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Old 10-17-2005, 03:28 PM
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Default Headers in a 24

Can anyone tell me if CMI headers on a 496 will fit under the hatch on a 24? I am hearing that they at 3/4" taller that the stock exhaust.

If that is true, I will have a clearance problem...

Any other header suggestions?
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Old 10-17-2005, 03:58 PM
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Wink Re: Headers in a 24

Check with Fred at Trick here on OSO. He is a dealer who has sold several of the new CMI -496 kits . I would think he could give you the exact dimensions and specs.

Best Regrads,
Ray @ Raylar
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Old 10-17-2005, 04:06 PM
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Default Re: Headers in a 24

Hey t-islands,

I think you and I are the only people who have 24's with a 496. I had to raise my hatch just to fit the 496. I heard that the CMI kit comes with 3" spacers for the plastic motor cover. I was thinking about the headers too. I'm still rethinking the hatch issue. I think it's going to have to be raised more. I can only go up another inch before the hatch is flush with the gunnels WITHOUT the cushion. I'm thinking of talking to a fiberglass guy to see what my options are. I'll snap some pics tomorrow to show the mods I made.

Dave
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Old 10-17-2005, 05:57 PM
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Default Re: Headers in a 24

Originally Posted by Raylar
Check with Fred at Trick here on OSO. He is a dealer who has sold several of the new CMI -496 kits . I would think he could give you the exact dimensions and specs.

Best Regrads,
Ray @ Raylar


Ray, I talked to Fred, that’s where I got the 3/4" detail. I wanted to be sure I wasn't missing something. My measuring was not very accurate.
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Old 10-17-2005, 06:04 PM
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Default Re: Headers in a 24

Originally Posted by Dave M
Hey t-islands,

I think you and I are the only people who have 24's with a 496. I had to raise my hatch just to fit the 496. I heard that the CMI kit comes with 3" spacers for the plastic motor cover. I was thinking about the headers too. I'm still rethinking the hatch issue. I think it's going to have to be raised more. I can only go up another inch before the hatch is flush with the gunnels WITHOUT the cushion. I'm thinking of talking to a fiberglass guy to see what my options are. I'll snap some pics tomorrow to show the mods I made.

Dave
Dave, You must have kept the engine cover. I removed mine and everything fit with our raising the hatch. It's very close.

I am also considering raising the hatch; but I want to be real sure on the height before I make any mods. I would be real interested in what you did.

Tim
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Old 10-17-2005, 06:21 PM
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Default Re: Headers in a 24

I bolted 2x2 x .25" aluminum angle on each side (pic1)

I inverted the hinge and drilled a whole for it to come out from underneath. (pic3)

If you notice in pic2, the hatch is nearly flush with the gunnels. This also created a gap between the seat back and seat bottom. I screwed a 2x2 to the bottom of the seat to make up the difference. I also but a piece of lexan between the seat back and the hatch. I was afraid that my kids would be able to stick their hands in there and get caught in the motor.

I had to trim about 2" off the plastic cover in the very front.
Attached Thumbnails Headers in a 24-angle.jpg   Headers in a 24-looking-aft.jpg   Headers in a 24-rear.jpg  

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Old 10-17-2005, 06:25 PM
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Default Re: Headers in a 24

You can see the piece of lexan in this pic. This winter I'll probably get the seat back redone with another section of cushion that will cover the gap. I can then take the 2x2 off the bottom of the seat.

You change one little thing and it starts a ripple effect with the whole interior!
Attached Thumbnails Headers in a 24-int.jpg  
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Old 10-17-2005, 06:59 PM
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Default Re: Headers in a 24

Dave,

Looks good. How much did you actually raise the hatch? All I need is 1 inch.

Fred also told me the top of the header is farther forward than the stock tubes. I might be able to use that to my advantage. I would really like to take some measurements off an installed set.
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Old 10-17-2005, 07:38 PM
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Default Re: Headers in a 24

I raised the hatch 2-3". Check out this thread....

http://www.offshoreonly.com/forums/s...ht=496+headers

There are some pics of the CMIs installed in a Velocity.
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Old 10-21-2005, 06:42 AM
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Default Re: Headers in a 24

Hey Tim,

Did you order those CMI's yet?
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