New Guy 95 Cafe
#41
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Joined: Jul 2015
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From: Utah
I went ahead cut the basic shape out and drilled the head pattern, I will end up filling the holes back in but for now I need them, after cutting the pattern and drilling it I mounted it to get a level line for the top and the height I want where the 90 will end up being, one thing I do not like is spacers on brackets the bracket needs to be spaced out so I will actually incorporate that in the casting instead of spacers like are used on the oil filter bracket.




#42
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Joined: Jul 2015
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From: Utah
Next was to put a riser in the back to compensate for the offset in mounting, I marked the area I wanted to raise oversize cut a piece of wood to glue on to it, I taped the back side of holes and put tape on my Granite to keep the glue off while it dries, That's all for the day ill get more pics tonight of progress if the glue is dry.




Last edited by CPM; 02-02-2016 at 07:43 AM.
#46
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Joined: Feb 2008
Posts: 6,755
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From: Connecticut
I went ahead cut the basic shape out and drilled the head pattern, I will end up filling the holes back in but for now I need them, after cutting the pattern and drilling it I mounted it to get a level line for the top and the height I want where the 90 will end up being, one thing I do not like is spacers on brackets the bracket needs to be spaced out so I will actually incorporate that in the casting instead of spacers like are used on the oil filter bracket.






Looks like theres a crack in your valve cover!
#49
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Joined: Jul 2015
Posts: 209
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From: Utah
The glue was dry on the pattern last night so I bolted it up, fits where I want it and will clear factory rear mount oil coolers and aftermarket valve covers without shims, on the pattern the back does not meet the top on the sides I added those last night it is to add strength to the pattern so the top is woven in with the back (not just glued on top) it needs to be strong so it does not break when pouncing it in sand. When I cast these they will be solid but I will machine the actual part after I cast them so they are a skeleton type part.













