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-   -   FantaSea 1999 DONZI 35ZF Refurb (https://www.offshoreonly.com/forums/donzi/367106-fantasea-1999-donzi-35zf-refurb.html)

iaoutlaw 07-15-2020 09:37 AM

Now that we have the helm, throttles, vesselview, and fusion head unit we can get the mid and lower dash panels cut.
https://cimg5.ibsrv.net/gimg/www.off...b07e0f283.jpeg
Vesselview Link on the left, NMEA 2000 backbone on the top right. Nice that all of this is accessible thru the center council cabin so the dash won’t have to come off to work on something or add to the NMEA network.
https://cimg3.ibsrv.net/gimg/www.off...5ce47f9cd.jpeg
The new throttles have a much smaller footprint since it’s only 4 wiring harness to connect versus 3 shift cables and 3 throttle cables. We cut a square out of 3/4 marine grade plywood then glassed it in the old cutout.
https://cimg0.ibsrv.net/gimg/www.off...0a8495577.jpeg
The bottom side of the dash. Used painters tape to contain the fiberglass resin.
https://cimg6.ibsrv.net/gimg/www.off...0bba791b5.jpeg
The cutouts on the right side are for the Vesselview 903 display on the bottom and Fusion Apollo RA-770 head unit above it.
https://cimg2.ibsrv.net/gimg/www.off...c882c0950.jpeg
Measure twice cut once
https://cimg9.ibsrv.net/gimg/www.off...cd24abf88.jpeg
Lower dash installed.

iaoutlaw 07-15-2020 09:55 AM

https://cimg7.ibsrv.net/gimg/www.off...b581f713c.jpeg
Wiring diagram for the throttles
https://cimg2.ibsrv.net/gimg/www.off...1da8412db.jpeg
Back side of the helm. (L to R) Individual engine trim, Kill switch, Individual engine start stop, Individual engine key switch.
https://cimg1.ibsrv.net/gimg/www.off...05e1610b7.jpeg
Steering helm installed.
https://cimg3.ibsrv.net/gimg/www.off...9a7b1b379.jpeg
Lower dash and Trim tab switch location(this would get moved and the speedo recall/erase would go there in its place).

iaoutlaw 07-16-2020 01:33 PM

Final dash panel is cut now time to install everything and start hooking the electronics up.
Also starting on 2 more planned updates.

https://cimg5.ibsrv.net/gimg/www.off...c41892d73.jpeg
Center panel cut with the head unit and Vesselview in for testing. Sidebar Jeff has a pretty awesome shirt on although the reason for it is not so awesome.


https://cimg3.ibsrv.net/gimg/www.off...77c5ef8f9.jpeg
All dash panels are on and electronics are hooked up


https://cimg7.ibsrv.net/gimg/www.off...c5dd48829.jpeg


https://cimg0.ibsrv.net/gimg/www.off...cae9392d5.jpeg
Only thing left is the steering wheel and finish rewiring all the switches


https://cimg6.ibsrv.net/gimg/www.off...9df42f474.jpeg
Rear swim platform idea
https://cimg8.ibsrv.net/gimg/www.off...a9a967349.jpeg
Rear bench idea

iaoutlaw 07-20-2020 11:32 AM

More wiring to replace.. Common theme in this boat. Hooked up new cabin lights and only one worked so the entire cuddy panels came off and ran new wire. Also finished rewiring all the switches and cleaned up and removed all the old wire below the dash.

https://cimg2.ibsrv.net/gimg/www.off...1fc3b78df.jpeg
Mess of old wire.. the number of splices is ridiculous.
https://cimg7.ibsrv.net/gimg/www.off...8a928b2ac.jpeg
Panels out and new wires run
https://cimg0.ibsrv.net/gimg/www.off...91df066db.jpeg
All the orange wires are completely corroded
https://cimg1.ibsrv.net/gimg/www.off...37e49d1dc.jpeg
New pile of wires made To replace the old ones


https://cimg7.ibsrv.net/gimg/www.off...93a804e94.jpeg
Front panel reinstalled with new lights
https://cimg4.ibsrv.net/gimg/www.off...21b559bc7.jpeg
New wiring under the dash
https://cimg2.ibsrv.net/gimg/www.off...0be79a181.jpeg
Also decided to add USB ports in the cuddy.
https://cimg0.ibsrv.net/gimg/www.off...fdba298f0.jpeg
Minor problem they didn’t fit thru the existing hole so I came up with a solution to keep the hole saw centered in the original cutout
https://cimg5.ibsrv.net/gimg/www.off...cce9d8292.jpeg
Worked pretty well

iaoutlaw 07-22-2020 09:26 AM

Today’s update some glass and gel work.

https://cimg3.ibsrv.net/gimg/www.off...a601cd019.jpeg
Holes where the oil fills use to be, the center hydraulic thru hull(Triple Verado setup just uses 2 steering actuators and uses the tie bar to turn the center engine), and small screw holes that held the ladder will get glassed **** then covered with gelcoat.
https://cimg4.ibsrv.net/gimg/www.off...15e2aee9d.jpeg
First layer of glass in where the oil fill used to be. The thru hull is next to come out.
https://cimg6.ibsrv.net/gimg/www.off...6b5a8ce86.jpeg
Layer 4 or 5 of glass in both the oil fills and the hydraulic thru hull location. It’s built up enough that we are able to start sanding the high spots down.
https://cimg7.ibsrv.net/gimg/www.off...77a523120.jpeg
Glass work is done and sanded smooth... now time to put gelcoat over it.
https://cimg9.ibsrv.net/gimg/www.off...e451699af.jpeg
Transom corners had stress cracks from where the top cap met the hull so we ground them out and reglassed it.
https://cimg0.ibsrv.net/gimg/www.off...c3ca47af5.jpeg
First layer of gelcoat sprayed on.
https://cimg2.ibsrv.net/gimg/www.off...5a252dee2.jpeg
Glass work is done in the corner.
https://cimg4.ibsrv.net/gimg/www.off...b16b75483.jpeg
First layer of gel is on.
https://cimg5.ibsrv.net/gimg/www.off...8e5fc68d9.jpeg
https://cimg6.ibsrv.net/gimg/www.off...bda3e29f0.jpeg

SUPERSTITIOUS 07-22-2020 10:31 PM

Looking good! I’m impressed with the speed things are moving! Keep up the great work and thanks for posting. I enjoyfollowing your progress.

SUPERSTITIOUS 07-22-2020 10:33 PM

Oops double post

Alwhite00 07-23-2020 06:03 AM

Looks great. Keep it up man.

iaoutlaw 07-23-2020 03:13 PM

Thanks guys, it’s been a ton of work and learning curve but it’ll be worth it in the end.
We got the Power steering lines hooked up to the helm, shower bilge pump put back together, engine harness run & hooked up to the CCM’s as well as all the wiring harness from the CCM’s to the dash. Also the 4th battery placement and power steering pump location figured out.

https://cimg3.ibsrv.net/gimg/www.off...158544ee7.jpeg
Hydraulic lines are done at the helm.
https://cimg2.ibsrv.net/gimg/www.off...3c2c927df.jpeg
Still not perfect but the wiring is starting to get sorted out. All electronics will be run off the 4th battery in the center.
https://cimg4.ibsrv.net/gimg/www.off...57575b7f3.jpeg
Control module’s installed
https://cimg6.ibsrv.net/gimg/www.off...c35206871.jpeg
https://cimg5.ibsrv.net/gimg/www.off...36d694df54.png
Wiring schematic one of the guys made so we know what’s going on should something ever fail.

iaoutlaw 07-27-2020 12:45 PM

Monday update:
https://cimg6.ibsrv.net/gimg/www.off...1636e5ffd.jpeg
Finally got the Steering wheel Off the old hub and put on the new one.
https://cimg4.ibsrv.net/gimg/www.off...18adf93b6.jpeg
My workspace for the past week.. few things to tidy up but everything is hooked up and in place. Once you get down here there actually is quite a bit of room now that the oil tanks are in it. You can also see the support system that transfers the load from the inner transom down to the hull. (There is a solid tube between the inner and outer transom walls as well as a steel plate on the outside of the transom that the motors bolt to.)
https://cimg0.ibsrv.net/gimg/www.off...71297d99e.jpeg
Only thing left is to hook up the hi pressure line from the pump to the helm.(waiting on a fitting to arrive)
https://cimg6.ibsrv.net/gimg/www.off...ecb73b652.jpeg
Top view
https://cimg9.ibsrv.net/gimg/www.off...1740a303d.jpeg
We had a left over strip of green LED’s from Phil’R Up so we hooked them up and put them on the bottom side of the floor in case we ever need to check something out down there we have some light.


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