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-   -   Fuel Injector Maintenance (https://www.offshoreonly.com/forums/general-boating-discussion/351552-fuel-injector-maintenance.html)

VoodooRob 06-20-2018 02:42 PM


Originally Posted by Wally (Post 4632594)
That's an awesome pic VoodooRob! Easily a screen saver or a page out of a catalog for Merc Racing :cool:

For some reason this thread will not let me "like" your post but Thank You. The shot does have a cool look to it

BUP 06-20-2018 02:47 PM

as of today FST filters do not install to the OEM Merc mount --- Black production side nor any Volvo s. Also will not install to some of the Merc racing engines either.

If room allows the biggest filter the better but quality depending.

Racor is a good filter but not cheap priced either.

SB 06-20-2018 02:47 PM


Originally Posted by VoodooRob (Post 4633204)
For some reason this thread will not let me "like" your post but Thank You. The shot does have a cool look to it

Reload or refresh the page. Then you can do it.

Faster than OSO Tech huh ? LOL.

BUP 06-21-2018 02:23 PM

Straight out of the shipping box --- 496 injectors always need to be check out and service. NO BS these more times than not really need to be deep cleaned --- https://cimg1.ibsrv.net/gimg/www.off...77b067908f.jpg
https://cimg0.ibsrv.net/gimg/www.off...ad5e25e41b.jpg
https://cimg5.ibsrv.net/gimg/www.off...17bc36d163.jpg
tested and flow tested - --- so very common as they suffer from many contaminates - he is one of them. Straight out of the box - 2008 app not that many hours

landoline 11-07-2018 08:45 PM

would you say the contamination in that injector would be from the ethanol content in the fuel, and fuel /water contamination to turn it that yellow/brownish color?

if there was no water contamination i would suspect thet the ethanol would just leave white deposits correct ?

BUP 11-08-2018 12:26 AM

That set of 8 had rust thru out the cool fuel and alot of rust internally in the fuel rail. Water intrusion and it sat around for X AMOUNT of time. That was not from E 10 because the other engine was not like this period nor experienced the loss of 300 rpms. .

to further expand -- alot in the issues at hand cause injectors to end up contaminated internally all way thru the injector itself. .

Lack of maintenance

Lack of fuel maintenance

improper lay up for seasonal storage and or winterization.

water in the fuel and E 10 is NOT the main source of water intrusion

poor quality - some of these marine parts. ie: fuel rails , cool fuels, seals on top of the gas tanks, gas caps themselves, fuel lines, fuel pumps, fuel filters and so on.

496 injectors suffer from contamination -- so hard for them NOT to. I prob have 1000s of pics -- 496 injectors and most are in need of deep cleaning and flow testing beforehand.. Marine injectors suffer by far worse than ANY auto side injectors. BY FAR. - freaking junk yard auto injectors can be in better shape than alot of marine injectors sitting in owners garages.

bigfarmer 11-20-2018 02:59 PM

BUP can you test this type of injector? I dont believe they have a screen or do they?https://cimg8.ibsrv.net/gimg/www.off...90b52505e2.jpg
https://cimg1.ibsrv.net/gimg/www.off...3575ae98a1.jpg

F-2 Speedy 11-20-2018 03:14 PM


Originally Posted by bigfarmer (Post 4660139)
BUP can you test this type of injector? I dont believe they have a screen or do they?https://cimg8.ibsrv.net/gimg/www.off...90b52505e2.jpg
https://cimg1.ibsrv.net/gimg/www.off...3575ae98a1.jpg

tried to send you a pm,

BUP 11-20-2018 03:25 PM

YES I can. Any gas side injector I can test EXCEPT the Etec injectors. They require 50 Volts to do so and at steady state. But soon I will be able to test all Etec injectors. For those whom do not know etec that is Johnson and Evenrude outboards systems / engine and injectors.

I can TEST and clean all marine MPI and GDI and DI injectors for outboards, auto, truck, natural gas, jet ski, marine I/O and inboard. Even Merc Opti max - and Yamaha HPDI.

Also the 8.2 Mercruiser Cat engine and that requires special attention. Those injectors a person can really jack them up. And those are not cheap to buy period.

I do have alot to say about your injectors. for starters they become restricted flow in patterns and flow volumes.

VoodooRob as he has basically the same injectors. He knows what I had to do to make all that flow very very well again.

I will post more info about them. THANKS for asking as well.

BUP 11-20-2018 03:28 PM


Originally Posted by VoodooRob (Post 4632545)
https://cimg1.ibsrv.net/gimg/www.off...a0c4602716.jpg
I have to give BUP a huge thank you and recommend his fuel injector service. My port engine always was lazy when cold and my revs were far off from stbd going up the rpm range. 600SCIs decided to send injectors in for service. Bup sent video of the injectors straight out of the boat and the video was eye opening. 2 Port engine injectors were lagging so far behind it was remarkable I didnt lean the engine out. Bup rebuilt and matched all the injectors, sent video for proof. I ran everything this weekend and now no cold run issue and my rpm are nearly identical match thru rpm range. The engines just idle like they never have and respond so much better. I have 260 hrs on the boat and engines. I am not one for any services to clean this or test this and that but Bup has the knowledge and abilities that made me a firm believer. If you have hours or some running issues look into the F.I. system and talk with Bup about service.

Here is some of the jist but there is more as to why these really need to be tested and CLEANED. NO BS. I have to find some of the parts here to post what Im talking about.


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