my bravo outdrive gear experiment
#101
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Re: my bravo outdrive gear experiment
Hi SB:
Glad to help; I knew I was posting for some reason.
The only fly in the ointment is estimating blower drive HP. It goes up as you increase the amount of pressure and flow. A 1000 HP engine could be making 1200 HP and paying 200 HP to the blower. If I was sizing injectors that's what I would estimate anyway, just to be on the safe side.
When I really want to know I spin the (centrifugal) blower on a mule engine. The mule engine isn't supercharged, but by running it on a dyno with and without the blower drive belt, the difference in observed HP is what you lost to spin the blower. I just use a throttle body on the outlet of the blower to duplicate a given boost level. With that pressure and the blower RPM you can get the flowrate from the compressor map. Repeating this experiment at different RPM gives you a real compressor HP curve.
I have also found the estimated compressor HP predicted by Engine Analyzer Pro to be accurate enough for design purposes.
Tom
Glad to help; I knew I was posting for some reason.
The only fly in the ointment is estimating blower drive HP. It goes up as you increase the amount of pressure and flow. A 1000 HP engine could be making 1200 HP and paying 200 HP to the blower. If I was sizing injectors that's what I would estimate anyway, just to be on the safe side.
When I really want to know I spin the (centrifugal) blower on a mule engine. The mule engine isn't supercharged, but by running it on a dyno with and without the blower drive belt, the difference in observed HP is what you lost to spin the blower. I just use a throttle body on the outlet of the blower to duplicate a given boost level. With that pressure and the blower RPM you can get the flowrate from the compressor map. Repeating this experiment at different RPM gives you a real compressor HP curve.
I have also found the estimated compressor HP predicted by Engine Analyzer Pro to be accurate enough for design purposes.
Tom
#102
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Re: my bravo outdrive gear experiment
Tomcat,have you spun a centrifugal on a mule motor on a dyno to see what they really take to spin,I'd love to hear what the true parasitic loss actually is at about 10 psi boost,Smitty
#103
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Re: my bravo outdrive gear experiment
Originally Posted by SB
Tomcat - great info !!!!
(Sorry Smitty for getting off the outdrive experiment thing for a second)
So, on easier words for old guys like me, if you where to size up injectors for a S/C engine you would need to do it for whatever net hp result you think you will have and add in the hp it takes to drive the supercharger.
So, for easy math, 1000 flywheel hp + 100hp loss to drive the SC would = 1100hp for fuel needed. Since, said another way, the air + fuel is feeding 1100hp and the SC is taking 100hp away to drive for a net flywheel result of 1000hp.
Thanks again Tomcat !!!!
I learn a new thing everyday from other people even though the answer is usually right in front of me. Doh ! Gotta love the forums !
(Sorry Smitty for getting off the outdrive experiment thing for a second)
So, on easier words for old guys like me, if you where to size up injectors for a S/C engine you would need to do it for whatever net hp result you think you will have and add in the hp it takes to drive the supercharger.
So, for easy math, 1000 flywheel hp + 100hp loss to drive the SC would = 1100hp for fuel needed. Since, said another way, the air + fuel is feeding 1100hp and the SC is taking 100hp away to drive for a net flywheel result of 1000hp.
Thanks again Tomcat !!!!
I learn a new thing everyday from other people even though the answer is usually right in front of me. Doh ! Gotta love the forums !
#104
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Re: my bravo outdrive gear experiment
Originally Posted by SB
Smitty - did he atleast use the fuel flow meter ? If not, I guess this explains why no BSFC's.
#105
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Re: my bravo outdrive gear experiment
Borrowed a 28 pitch 5blade maximus this week from a fellow oso'er,tried it fri night back to back on the river against my 30 pitch labbed w/ext box w/1" spacer. Incredible cruise but slower on top end by 1 mph and lagged accelerating above 5000rpm's,also tq steered to port even wide open which boat has never done. Drained oil from lower yesterday,no metal from lower gears yet since newest treatment, even after some very long passes at hardy pond last week plus the testing fri and a couple of weekends of boating too. Pulled lower from upper,removed spacer and studs this morning putting lower back up to 1" raised position to try with 28 5 blade before returning it. Took boat out today,pulled fairly well with 5 blade even with heavy load in boat except still takes 10-20 seconds to go from 5000 to 5700. I made a half dozen high speed passes ,was heading in and leaned on it one more time,brought it up to 5000 fairly easy,started leaning on it with throttle to the wood and sheared something off in the drive . I have put 5 or 6 sets of gears in lower after they started breaking thru the hardness but haven't blown up or sheared any gears or shafts in the past 3 seasons. Either something was fatiguing or the 5 blade just pushed something past its limit,we'll see in the next few days,I think a 5 blade is just too hard on my drive with the kind of torque I'm making,Smitty
Last edited by articfriends; 09-20-2006 at 03:12 PM.
#106
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Re: my bravo outdrive gear experiment
For the 1st time I can remember the oil (75/140 royal purple)I drained out yesterday smelled a little burnt too,it had less than 10 hours on it but they were some hard ones,Smitty
#107
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Re: my bravo outdrive gear experiment
I'd be willing to bet the 5 blade helped reduce some life.
#108
MarineKinetics
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Re: my bravo outdrive gear experiment
Smitty,
Did any of the treated components fail or was it collateral pieces? I have additional info on the short run gear-sets we spoke of.
Bob
Did any of the treated components fail or was it collateral pieces? I have additional info on the short run gear-sets we spoke of.
Bob
#109
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Re: my bravo outdrive gear experiment
Originally Posted by rmbuilder
Smitty,
Did any of the treated components fail or was it collateral pieces? I have additional info on the short run gear-sets we spoke of.
Bob
Did any of the treated components fail or was it collateral pieces? I have additional info on the short run gear-sets we spoke of.
Bob
#110
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Re: my bravo outdrive gear experiment
Originally Posted by articfriends
Borrowed a 28 pitch 5blade maximus this week from a fellow oso'er,tried it fri night back to back on the river against my 30 pitch labbed w/ext box w/1" spacer. Incredible cruise but slower on top end by 1 mph and lagged accelerating above 5000rpm's,also tq steered to port even wide open which boat has never done. Drained oil from lower yesterday,no metal from lower gears yet since newest treatment (cryo/isorem) even after some very long passes at hardy pond last week plus the testing fri and a couple of weekends of boating too. Pulled lower from upper,removed spacer and studs this morning putting lower back up to 1" raised position to try with 28 5 blade before returning it. Took boat out today,pulled fairly well with 5 blade even with heavy load in boat except still takes 10-20 seconds to go from 5000 to 5700. I made a half dozen high speed passes ,was heading in and leaned on it one more time,brought it up to 5000 fairly easy,started leaning on it with throttle to the wood and sheared something off in the drive . I have put 5 or 6 sets of gears in lower after they started breaking thru the hardness but haven't blown up or sheared any gears or shafts in the past 3 seasons. Either something was fatiguing or the 5 blade just pushed something past its limit,we'll see in the next few days,I think a 5 blade is just too hard on my drive with the kind of torque I'm making,Smitty
What were the slip numbers like? You can almost always raise the drive 1" or more and have better numbers with the Maximus's diameter. Also how about WOT speed with the spacer out?
Dave