Installing Flush Cleats
 

I'm getting ready to replace my standard surface mount style cleats with pull up flush mount style. What would you guys reccommend to cut the deck? The instuctions say to use a saber saw!
Thanks, Dave

Re: Installing Flush Cleats
 

I drilled a hole to start then used a jig saw. I duct taped the saw foot to prevent marring the gel coat. Its easy if you can get past cutting a hole in your boat. While you are doing it go ahead and get the flush mount bow light too.

Look here for all the parts.

http://www.acconmarine.com/

Re: Installing Flush Cleats
 

Ditto on the above just finished installing mine tonight, Sears has a very nice narrow blade that cut very well and follows curves well. Cut slowly and the cut will stay plumb, if you push it the blades tend to walk off being vertical. Use the backer plate supplied with the cleats for a template and cut right in the line the cleats will drop in with no filing.

Phil

Re: Installing Flush Cleats
 

ROTO-ZIP

Use a Tile Cutting bit, not the wood/plastic bits. Works like a charm.

Re: Installing Flush Cleats
 

I did the following and it worked great:

Mask the surface with tape
Use the backing plate as a template and the drill holes for the screws
Insert screws into backing plate and thru hull to hold plate in place
Use a 1/2" drill bit and make pilot holes
Use sabre saw and cut the hole for the cleat
Remove backing plate
Use a Dremel with a sanding drum to clean up the hole until the cleat fits perfectly.

Re: Installing Flush Cleats
 

Roto Zip for sure. Doesnt tear up the glass like a jig saw can.

Re: Installing Flush Cleats
 

Roto Zip, used the backing plate as a template, on top of several layers of wide masking tape.
Worked very well.
Steve

Re: Installing Flush Cleats
 

Thank you for the advice so far. I can't use the backing plate as a template as it is a different shape than the hole for the cleat. I am using the Attwood stud mount cleat so there are no exposed fasteners. They supply a template to use as a cut out guide. The masking tape on the deck is a good idea I never thought of. I think I am going to try the roto-zip tool but still not sure! Cutting the deck makes me nervous!!!!!!
Thanks, Dave

Re: Installing Flush Cleats
 

Roto Zip all the way and ditto on the masking tape. You'll have no problems with the zip.