Go Back  Offshoreonly.com > Technical > General Q & A
How to make 550-600 Hp in a´540 >

How to make 550-600 Hp in a?540

Notices

How to make 550-600 Hp in a´540

Thread Tools
 
Old 07-09-2008 | 12:17 PM
  #11  
birdog's Avatar
Registered
 
Joined: Jan 2002
Posts: 4,035
Likes: 5
From: Batavia Oh.
Default

Originally Posted by jeff1000man
Dual plane would have killed your top end.
I run single plane on mine 540ci tall decks 650 hp...bottom and mid range is fine
birdog is offline  
Reply
Old 07-09-2008 | 01:08 PM
  #12  
Registered
20 Year Member
 
Joined: Aug 2004
Posts: 1,085
Likes: 22
From: Fort Worth, Texas
Default

Originally Posted by jeff1000man
240*, 248* .620 lift - grind it on a 112 center hydralic roller.

You will like it and it will idle and park great. Sounds real mean at the docks. Are you running a header?
The 741 cam is an excellent cam, but it doesnt make its best until approximately 6500 rpm. Here is the dyno sheet on my 540. Its a Dart Big M block, Brodix bb-2x heads and a custom ground cam from Competition Cams. Notice the power at 5300 rpm. When I talked to the Comp people, I told them that I wanted to have peek HP and torque at around 5000 to 5300 RPM with a max rpm at 5500.

Rehr & Morrison did the dyno and I dont believe any numbers were fudged as I had done to me from a prievous well known motor builder that claimed his dyno said the his motor was making 631 HP. I ran my boat and it went 1 mph faster than it did with my original 454 motor. We pulled the new motor out and put it on the dyno...2 different dynos. The motor made 535 HP on one dyno and 537 on the other...no where near the 631 that was claimed.

Last edited by pslonaker; 07-24-2012 at 11:53 AM.
pslonaker is offline  
Reply
Old 07-09-2008 | 01:46 PM
  #13  
PatriYacht's Avatar
Registered
 
Joined: Jul 2002
Posts: 2,867
Likes: 3
From: Waterford,MI
Default

The 741 is almost the same as the 502-525HP EFI cam. The only difference is the lsa. On the 741 it's 112 degrees, 525 is 114 degrees. The 525 will have slightly better idle but not much. With the 990 heads and 540 ci., it should make peak power at 5400 or so. Using larger port aluminum heads will make the power peak at higher rpm's. Overall the 741 is about the best cam you could put in this engine. The 731 isn't a bad choice either. It would idle very smooth, peak at 5000 but be down about 50 hp from the 741.
PatriYacht is offline  
Reply
Old 07-09-2008 | 01:50 PM
  #14  
PatriYacht's Avatar
Registered
 
Joined: Jul 2002
Posts: 2,867
Likes: 3
From: Waterford,MI
Default

Originally Posted by PSlonaker
The 741 cam is an excellent cam, but it doesnt make its best until approximately 6500 rpm. Here is the dyno sheet on my 540. Its a Dart Big M block, Brodix bb-2x heads and a custom ground cam from Competition Cams. Notice the power at 5300 rpm. When I talked to the Comp people, I told them that I wanted to have peek HP and torque at around 5000 to 5300 RPM with a max rpm at 5500.

Rehr & Morrison did the dyno and I dont believe any numbers were fudged as I had done to me from a prievous well known motor builder that claimed his dyno said the his motor was making 631 HP. I ran my boat and it went 1 mph faster than it did with my original 454 motor. We pulled the new motor out and put it on the dyno...2 different dynos. The motor made 535 HP on one dyno and 537 on the other...no where near the 631 that was claimed.
That's a potent engine! Could you tell us what carb and intake you used and can you post cam specs? Thanks, I'm curious for my 548's with AFR 335 CNC's Good bsfc also.
PatriYacht is offline  
Reply
Old 07-09-2008 | 03:14 PM
  #15  
fbh-velocity's Avatar
Thread Starter
Registered
 
Joined: Apr 2006
Posts: 104
Likes: 1
From: Denmark
Default

Originally Posted by jeff1000man
240*, 248* .620 lift - grind it on a 112 center hydralic roller.

You will like it and it will idle and park great. Sounds real mean at the docks. Are you running a header?
Im running lightning headers!. What cam was the Mercury Racing Bulldog originaly came with.? Intake and heads? and what makes it down to only 470 propHP ? just to compare why it is so easy to make op to 600HP
fbh-velocity is offline  
Reply
Old 07-09-2008 | 04:24 PM
  #16  
Registered
 
Joined: Nov 2005
Posts: 4,554
Likes: 3
From: Fredericksburg, Va
Default

if you look at dyno runs on the single plan vs the air gap you see the #'s on the air gap are stronger thru the mid 6000 range before the single pulls ahead, and the torque is never as good..and thats what marine power is all about
ezstriper is offline  
Reply
Old 07-09-2008 | 05:04 PM
  #17  
Registered
 
Joined: Jun 2006
Posts: 14,914
Likes: 1
From: Lake Conroe, TX.
Default

Originally Posted by ezstriper
if you look at dyno runs on the single plan vs the air gap you see the #'s on the air gap are stronger thru the mid 6000 range before the single pulls ahead, and the torque is never as good..and thats what marine power is all about
I have never seen that actually happen, but if you have, then you have.

Maybe it was the cam, or the heads o the way it was set up.

Good information to know.
jeff1000man is offline  
Reply
Old 07-09-2008 | 06:22 PM
  #18  
Rookie's Avatar
Registered
20 Year Member
 
Joined: Jan 2003
Posts: 6,018
Likes: 1,521
From: Grand Rapids, MI
Default

Had friend just get off of the dyno 540 with the 741 cam, ZZ502 heads (originally a ZZ502) dart single plane. peak torque 660TQ @ 3800, 600HP @ 5200 and then started started to fall. The heads were only chamber ported to raise CC's for new pistons.
Rookie is offline  
Reply
Old 07-09-2008 | 11:30 PM
  #19  
CB-BLR's Avatar
Chris
 
Joined: Sep 2005
Posts: 1,426
Likes: 1
From: Snohomish, WA
Default

540 - AFR 305's, Victor manifold, 1050 Dominator, 1" hvh spacer, jessell shaft rockers, RM Builder cam. pump gas with all accessories and wet exhaust. I asked for a 4800 peak tq, 6000 peak hp, and that is what I got. Bob Madera is the man: 585-654-8583. My 540's power fell of extremely quickly at 5000rpm with an dual plane air gap manifold on the dyno.
Attached Thumbnails -dyno1-540-002.jpg  

Last edited by CB-BLR; 07-09-2008 at 11:35 PM.
CB-BLR is offline  
Reply
Old 07-09-2008 | 11:59 PM
  #20  
Registered
20 Year Member
 
Joined: Aug 2004
Posts: 1,085
Likes: 22
From: Fort Worth, Texas
Default

Originally Posted by PatriYacht
That's a potent engine! Could you tell us what carb and intake you used and can you post cam specs? Thanks, I'm curious for my 548's with AFR 335 CNC's Good bsfc also.
The carb is a single Holley Dominator 1050 and the intake is a Merlin single plane, portr matched and blended under the carb. Cam specs are .244/258 duration with .651/646 lift and 112 lobe centers hydraulic roller Comp Custom grind. The heads are mildly tricked Brodix bb-2x by Rehr & Morrison.
pslonaker is offline  
Reply


Contact Us - Archive - Advertising - Cookie Policy - Privacy Statement - Terms of Service

Copyright © 2026 MH Sub I, LLC dba Internet Brands. All rights reserved. Use of this site indicates your consent to the Terms of Use.