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540 heating up with stat installed

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Old 06-10-2009 | 07:04 AM
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Originally Posted by Sledge Hammer
I am having the same issue. I have a 142 stat with 3 3/16 holes in it. Crossover with bypass. Mine goes to 200. Prior motor with same set up went to 190 on Gaffrig guage, but on the prior Faria guage it was 160. I still have the Faria guage and I am going to see what it says.
Please let me know what you come up with!
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Old 06-10-2009 | 07:45 AM
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I am in the process of changing my theromstats on 500 hp's, efi. Mercury stock thermostat call for the 140 degree thermostat. Is it better to run the 160 degree thermostat instead of the 140?
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Old 06-10-2009 | 07:49 AM
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Originally Posted by stevesxm
i may have not made my self clear. w/ a crossover motor i don't think you want an operating tstat at all. i am suggesting a flat plate with a 1" hole in it in PLACE of the stat. an easy way to accomplish that is to knock th center operating mechanism completely out of a stat... thats just an easy way to accomplish the same thing. it is NEVER a good idea to drill holes in a stat in an attempt to change its calibration or act as a by pass.
Im going to lazer test the water temp first, then hollow out a stat and go from there..Thank you
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Old 06-10-2009 | 07:57 AM
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Have you tried replacing the sea pump impeller?
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Old 06-10-2009 | 08:07 AM
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Originally Posted by stevesxm
i may have not made my self clear. w/ a crossover motor i don't think you want an operating tstat at all. i am suggesting a flat plate with a 1" hole in it in PLACE of the stat. an easy way to accomplish that is to knock th center operating mechanism completely out of a stat... thats just an easy way to accomplish the same thing. it is NEVER a good idea to drill holes in a stat in an attempt to change its calibration or act as a by pass.
Steve, I have a 160 deg thermostat with (2) 1/8" holes and it works perfect. At hot idle it runs 170 and on plane 150. I do have a bypass hose. I think the ones without a bypass hose need the plate you are talking about.
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Old 06-10-2009 | 08:18 AM
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Originally Posted by fbc25el
Have you tried replacing the sea pump impeller?
Yes , the impeller is new.
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Old 06-10-2009 | 08:34 AM
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The EFI motors are supposed to have 160 deg. thermostats. The computer will think the motor is still cold with anything less and tend to run rich. A cross over with a bypass is meant to run with a thermostat Mine runs rock solid at 120 degrees with a 120 degree therm. and 2 1/8 holes drilled in it. My bypass uses a 3/4' hose, how large is yours? Oil temp lower than water temp doesn't make a lot of sense. I would double check the gauge. If it checks, then the problem is likely related to water flow. Check all of the usual things, impellor, hoses, make sure nothing is plugged etc.
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Old 06-10-2009 | 08:51 AM
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Oil temp. does seem low. I have a 540 also with a 140 t-stat. I do run a circulation pump on the motor. Temps. always stay at 140 on the water. I also use a t-stat on my oil cooler .The oil runs from 215-235. What type of water pickup do you have?
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Old 06-10-2009 | 09:00 AM
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Originally Posted by PatriYacht
The EFI motors are supposed to have 160 deg. thermostats. The computer will think the motor is still cold with anything less and tend to run rich. A cross over with a bypass is meant to run with a thermostat Mine runs rock solid at 120 degrees with a 120 degree therm. and 2 1/8 holes drilled in it. My bypass uses a 3/4' hose, how large is yours? Oil temp lower than water temp doesn't make a lot of sense. I would double check the gauge. If it checks, then the problem is likely related to water flow. Check all of the usual things, impellor, hoses, make sure nothing is plugged etc.
Its funny you mention the bypass hose size. I was looking at it thinking it looked small. I need to check the size. Possibly a problem if too small?
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Old 06-10-2009 | 09:01 AM
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Originally Posted by PatriYacht
The EFI motors are supposed to have 160 deg. thermostats. The computer will think the motor is still cold with anything less and tend to run rich. A cross over with a bypass is meant to run with a thermostat Mine runs rock solid at 120 degrees with a 120 degree therm. and 2 1/8 holes drilled in it. My bypass uses a 3/4' hose, how large is yours? Oil temp lower than water temp doesn't make a lot of sense. I would double check the gauge. If it checks, then the problem is likely related to water flow. Check all of the usual things, impellor, hoses, make sure nothing is plugged etc.
Also should make sure the drilled bypass holes are at least 1/8 " in size too?
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