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Old 08-04-2009 | 11:18 AM
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Is it ok to bore a 502 gm block to 4.6 bore. Casting number is 10237300 Gen VI block 4.466 bore
It is already .60 over and needs to go further
Thanks

Sorry that is not very clear, the bore right now is 4.56, it is scuffed and needs to go further, is 4.6 ok on this block?

Last edited by tx911; 08-04-2009 at 12:19 PM.
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Old 08-04-2009 | 11:25 AM
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Standard bore on a 502 is 4.470. I just bored and stroked mine to a 540. That was done by boring it .030 and stroking it .25 inch
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Old 08-04-2009 | 11:35 AM
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sorry that was not very clear. Right now bore is 4.56 and is scuffed and needs to go further. My only option is go to 4.6. Is that ok on this block?
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Old 08-04-2009 | 01:28 PM
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Most of the time they can be. It would be a good idea to sonic check the block to make sure. If the bore will clean up at less of an overbore, you could get custom pistons. That will leave one more overbore in your block.
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Old 08-04-2009 | 06:24 PM
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tx,
Unless I am thinking of a different block, GM only recommended 4.500 as a max bore so you are already pushing it I would say a sonic test wuld imperative to go much further.

Bill Koustenis
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Old 08-04-2009 | 06:34 PM
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I actually thought about custom pistons and called JP today. They are more affordable then I thought since they have a off the shelf piston to spec and can just make it .001 to .002 larger. Actually it is only $5 a piston more then list. So this is the route I will likely take. I have a nice set of srp 4.53 pistons with 10 hours that I was plannind on reusing so this is kind of a big hit to my engine budget.
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Old 08-05-2009 | 01:00 PM
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Sounds like you are on the right track. Most marine guys do not like to bore more than 60 over. I bored mine 30 over to allow for future rebuild. Bore as little as posible. I guess the scratch is to big for honeing?
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Old 08-05-2009 | 03:13 PM
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Honed it .005 over to clean bores. still is going to require costom piston. Going with diamond pistons, that is what my builder likes. What do you guys think of diamond? JE and Diamond were comparable in price, but he suggested Diamond
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Old 08-05-2009 | 09:00 PM
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Originally Posted by tx911
What do you guys think of diamond?
Diamond is great. Eric will take car of you. They get the customs done a lot faster than JE and you can actually talk to someone pretty easily. I am getting ready to order a set from them for a Drag engine in the next day or so.

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Old 08-06-2009 | 02:32 PM
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Thanks for the advice Bill, you are always quick to help out, even a new guy like me
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