aluminum corrosion
#11
I will be building a new short block after this summer. I'm considering buying either brodix or dart pro1 hard anodized heads & running them this summer. I will install a battery switch & probably add closed cooling when I put the new short block in.
#13
Registered
Joined: Jan 2011
Posts: 3,066
Likes: 8
From: Ocala, Fl
My whole family has ties to the University of Alabama School of Metallurgical Engineering...the Metal Castings Lab was named after my Grandfather.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
#14
Registered

Joined: Jul 2007
Posts: 220
Likes: 0
From: Lake Winnebago, MO, 43MM LOTO
My whole family has ties to the University of Alabama School of Metallurgical Engineering...the Metal Castings Lab was named after my Grandfather.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
#15
My whole family has ties to the University of Alabama School of Metallurgical Engineering...the Metal Castings Lab was named after my Grandfather.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
We all talk about this stuff alot because we all like to boat and we are all gear heads. Simply put...you have ferrous (Iron Block) and non ferrous (Aluminum Cylinder Heads) connected to each other via the HEAD BOLTS sitting in an electrolyte (Salt Water) creating the perfect scenario for galvanic flow. The only way you prevent this from happening is to isolate the 2: dis similar metals (no such thing as Aluminum Head Bolts) or remove the catalyst to the reaction...the electrolyte or Salt Water.
The quick fix: Closed cooling with corrosion inhibitors (antifreeze)in the coolant. Anything else is waving a balloon in the air so to speak. Marine Aluminum intake manifolds hold up quite a bit better because the water passages are lined with brass.
Hard anodizing can slow it down but it's not an if but a when.
If Aluminum heads are worth the effort...bite the bullet and change to closed cooling...everything will last longer.
#16
Registered

Joined: Jan 2002
Posts: 2,053
Likes: 39
From: Further South East of Dome Island
If it is clean fresh water you will be ok. Lots of 15+ year old AL heads in my lake with no problem at all.
#17
I have aluminum heads on my boat, they were hard anodized and after 3 years in fesh water they had some pitting in the areas around the holes where the gaskets have slightly bigger holes and trap water, I can't imagine how to get them to live in salt water, Smitty
I see mention of getting used heads re-annodized after repair, where can you send used heads? Smitty
I see mention of getting used heads re-annodized after repair, where can you send used heads? Smitty
#18
My anodized AFR heads from RMBuilder look like they first anodized the casting, then machined the heads. I don't know how you would anodize used heads.
__________________
Long time cult member.
Long time cult member.
#19
Mine too and where the water port holes align with block the holes and the surfaced aluminum hole is smaller than hole in gasket they started pitting and rotting enough where I had to have a considerable amount taken off heads to clean them up but obviously the head surface has to be machined after they are hard coated, Smitty
#20
Mine too and where the water port holes align with block the holes and the surfaced aluminum hole is smaller than hole in gasket they started pitting and rotting enough where I had to have a considerable amount taken off heads to clean them up but obviously the head surface has to be machined after they are hard coated, Smitty
__________________
Long time cult member.
Long time cult member.
Last edited by Thunderstruck; 01-27-2012 at 07:13 AM. Reason: poor english



